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1. Disassembly Procedures

COPYRIGHT NOTICE...............................................................................................................................................3

INTRODUCTION .......................................................................................................................................................3

WARNINGS, CAUTIONS, & NOTES.........................................................................................................................3

SCHEDULED SERVICE............................................................................................................................................3

GENERAL GUIDELINES ..........................................................................................................................................3

GENERAL CONVENTIONS......................................................................................................................................4

DISASSEMBLY PROCEDURES...............................................................................................................................4

REASSEMBLY PROCEDURES................................................................................................................................7

FINAL TESTING......................................................................................................................................................11

Second Stage Airflow Test................................................................................................................................................................. 11

Second Stage Opening Effort Test.................................................................................................................................................... 11

Second Stage Purge Flow Test ......................................................................................................................................................... 11

External Leak Test .............................................................................................................................................................................. 11

Subjective Breathing Test.................................................................................................................................................................. 12

TABLE 1 - SECOND-STAGE TROUBLESHOOTING GUIDE.................................................................................13

TABLE 2 - RECOMMENDED TOOL LIST ..............................................................................................................14

TABLE 3 - STANDARD PARTS REPLACEMENT SCHEDULE .............................................................................14

TABLE 4 - RECOMMENDED LUBRICANTS AND CLEANERS...........................................................................15

PROCEDURE A - CLEANING AND LUBRICATION..............................................................................................16

TABLE 5 -TORQUE SPECIFICATIONS..................................................................................................................17

TABLE 6 - TEST BENCH SPECIFICATIONS .........................................................................................................17

EXPLODED PARTS DIAGRAM ..............................................................................................................................19

Contents