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Power Miter ii oPerations Manual

Operations and Use of Chop Saw

the powerful motor of the power miter ii Chop saw is designed to cut hardened lead, zinc, wood, copper

and brass came or framing.

WARNING: This machine is NOT designed for cutting ferrous metals (steel, iron and iron based

metals.) Use this miter saw to cut only thin wood, or soft metals like aluminum, brass or zinc. Other

materials may shatter, bind on the blade, or create other dangers.

a. Cutting Instructions

1) Plug saw into power outlet.

2) Adjust the fence to the desired angle, by lining up the degree mark on the miter angle

guide with the alignment mark on the base of the Chop Saw. Alignment mark is located under the

cutting arm and behind the miter angle guide. Once aligned, tighten the humb screw (miter angle

bolt), locking the angle guide into place.

3) Insure the material being cut is flat against the fence. Secure lengthy materials with supports (see

section C of initial setup, page 2).

4) With the left hand holding the material at least 4" from the blade, place the right hand on the cutting

arm and depress the start button with thumb to activate the saw.

5) Bring cutting arm down using just enough force to cut the material. Allow the blade to do the cutting.

Excessive force will cause a reduction in cutting efficiency.

6) When cutting is complete, remove thumb from power switch and raise arm.

7) Do not remove materials from the fence until blade has

come to a complete stop.

8) Unplug saw from outlet when material cutting is complete.

Chop Saw Maintenance

to assure chop saw safety and reliability, repairs, maintenance and

adjustments should be performed regularly.

a. Removing and Installing Blade

1) Unplug the chop saw from the outlet.

2) Loosen and remove the screws holding the blade cover in place.

place screws and blade cover aside.

3) To remove worn blade, place a wrench on the hex nut behind the

blade. Using a second wrench, loosen the blade retaining nut (hex

nut) on the front of the blade by turning the hex

nut counter-clockwise.

4) Completely remove the blade retaining nut and washer. Install

new blade with the teeth in a downward position. Please note:

there are two washers securing the blade in place, a front washer

and a rear washer. Should the rear washer come off during blade

installation, place it back into position before installing the

blade, front washer and blade retaining nut (hex nut).

5) Securely tighten blade retaining nut (hex nut).

6) After Blade installation check miter/angle guide

alignment (see section A, step 4 of initial setup, page 2).

WARNING: Do not attempt to change the Blade while the Chop Saw

is plugged into the outlet or the blade is running. For best results

use genuine Diamond Tech 4" Power Miter II circular blades.

B. Removing and Installing Blade Drive Belt

1) Unplug chop saw from the outlet.

2) Loosen and remove the screws holding the drive belt cover in

place (FIG 7). Place screws and drive belt cover aside.

3) Loosen motor mount screws (FIG 8). Pivot motor forward and

remove worn drive belt.

4) Replace drive belt and pivot motor back into position, secure with

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Fig.6

Washer

Blade

Retaining Nut

Fig.7

Drive Belt

Cover

Fig.8

Drive Belt

Motor Mount

Bolts