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ADJUST THE LOCK RODS

Note: If your bed rail lips have sharp edges, they

might tear the rubber caps on the end of the

lock rods. To protect the end caps, peel the red

adhesive backing from the bed rail edge trim

pieces and place them on the bed rail lips.

Loosen the set screws on the

tailgate panel lock rod linkages.

Adjust the length of the lock rods and retighten the set screws so that:

A. with the lock handle in the open position, the rod tips clear the

bed rails,

B. with the handle in the closed position, the rod tips do not strike

the bed walls, and

C. the rods point downward.

Repeat steps 9 through 11 for the cab-panel lock rods so that:

A. with the lock handles in the open position, the rod tips clear the

striker brackets (forward) and T-panel gutter (rearward),

B. with the handles the closed position, the forward rod tips do not

strike the bulkhead, and

C. the rods point downward.

ATTACH THE GAS SPRINGS

Note: If you are also installing a Single-Side Bin, do so now. Refer to to the Single-Side

Bin Installation Guide for details.

Attach the 60-lb. gas springs to the cab-panel ball studs and

the stronger gas springs to the tailgate-panel ball studs.

You'll find the strength of the gas springs printed on the

sides of the barrels.

To avoid premature failure of your gas springs, attach

them barrel up, shaft down.

Leave the cover closed and

locked for 24 hours to allow

the weatherstrip adhesive,

which is pressure-sensitive,

to fully cure.

WWW.DIAMONDBACKCOVERS.COM

1/8" Hex Key

Note: If you have a plastic bed liner or

bed rail caps that extend beyond the bed

rail lips, trim the plastic so the lock rods

can touch the bed rail lips.

Tighten the rod guide brackets

after positioning the lock rods

tight against the bed rail lips so

that closing them draws the

tailgate panel down and

compresses the perimeter

weatherstrip.

To get the weatherstrip compression

necessary for its adhesive to cure and the

cover to keep out the weather, have a

second person press down on the cover

while you're adjusting the lock rods.

Double-check all three panels to ensure they open, close, lock & seal

correctly. If at any point the weatherstrip does not touch the bed rails,

adjust the position of the lock rods.

To ensure the best weatherstrip adhesion, leave your cover and tailgate

closed and locked for 24 hours after you've made your final adjustments.

Your panels should be difficult to operate at first. Leave

them closed as much as possible for 3–4 days to break in

the weatherstrip. After that period, you should find that

the panels open and close without difficulty.

7/16" socket

Operating the access

panels is easiest when

you press down as you

open or close them.

JULY 2015