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Fig 04

Guide bush and cutter

4. When setting the recess depth (i.e. cutter depth), sit the

router flat on the template face and bottom the cutter on

to the door edge, see fig 05. Set the depth stop using the

flap of the hinge inserted between the turret stop screw

and the depth gauge rod. It is always advisable to initially

cut the recess in a piece of scrap timber and check the

finished recess depth.

Fig 05-06

Setting the recess for the cutter depth

The door edge

Cutting the door hinge by starting

from the door edge

Using the Template

5. Cut the recess by first locking the router plunge to the

depth set by the depth gauge and cutting in from the

edge of the door, see fig 06. Start by making a back cut

(i.e. against the direction of cutter rotation, that is from

right to left), before removing the remaining waste from

the recess. By back cutting you will achieve a clean recess

edge. If the recess is slightly short, remove a sliver from

one end using a sharp bevel edge chisel.

6. To finish, square the corners of the recess using a UJK

Technology Corner Chisel (code 103864) or a sharp bevel

edge chisel, see figs 07-08.

Corner chisel

Fig 07-08

Bevel edge chisel

Door hinge recess