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Maintenance of the ozone system is critical to its longevity and operating efficiency. Follow the steps below to perform the

preventative annual maintenance. If you have additional questions regarding the maintenance of your ozone installation, please consult

the operation manual or contact your dealer.

Before you start:

System Shutdown Procedures

Step 1: Turn off power to any peripheral

system hydraulic components and

air prep system.

Step 2: Turn the Main Power switch on the

ozone generator to the "OFF"

position. The LED display on the

front cover should not be

illuminated.

Step 3: Disconnect the power to the ozone

system at the service disconnect

box (if so equipped), main circuit

breaker or by disconnecting the

power cord.

Included in this maintenance kit:

Pictured are the contents of a CD10/AD maintenance kit and an overview image of

the CD10/AD.

Numbered items correspond to descriptions below and their installed locations within

the ozone generator.

CD10, CD12 & CD12/AD systems will have similar maintenance kits and generator

layouts. They will have differences in quantity of parts, however the steps will be the

same.

The CD10 & CD12 kits will not have the media for internal air dryers (#6 & #7).

The CD12/AD kit will not have indicating media (#7)

CD12 & CD12/AD models will have a second set of o-rings (#5), as the units have

two reaction chambers.

Maintenance Will Involve the Following:

1. Cooling Filter: Clean or replace the cooling fan filter elements as required.

2. Inline Particulate Filter: Remove colored protective caps before installing the

new filter. Re-tape threads with Teflon tape. Orientation is universal.

3. Check Valves: Replace both check valves, one at the ozone generator and one at

the injector. Make note of check valve direction before removing old check valve

and reinstall new valve in same direction. Re-tape threads with Teflon tape.

4. Fuses: Save the replacement fuses for use as needed.

5. Reaction Chamber O-Ring Replacement: See page 2 for reaction chamber

maintenance instructions.

6. Air Dryer Media: See page 3 for air preparation maintenance instructions.

7. Indicating Media: See page 3 for air preparation maintenance instructions.

ClearWater Tech, LLC.

1.800.262.0203 • 805.549-9724

850-E Capitolio Way, San Luis Obispo, CA 93401 • email: [email protected] • www.cwtozone.com

Annual Maintenance Procedure

FOR USE WITH CD10, CD10/AD, CD12 & CD12/AD

Recommended Tools

Nut Drivers: 5/16", 11/32"

Screwdrivers: Phillips and flat-head

O-Ring Removal Pick

Hex Key: 7/64"

Marking Pen

Wrench: 5/8" or adjustable

1" Ball hone (optional)

Channel lock-type Pliers

Snap Ring Pliers (for CD10/AD &

CD12/AD)

Cloth Shop Towel

Denatured Alcohol

Teflon Sealing Tape

Video Walkthroughs

Visit our video channel at:

http://www.youtube.com/ClearWaterTech

These, and other procedures are shown.

LIT228 Rev.100912

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