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SYMPTOM
-Switch Assembly not
connected properly
Motor does not
-Loose battery cable
turn on
connections
-Defective Switch
Assembly
-Defective motor
-Water has entered motor
Motor runs but
-Clutch not engaged
cable drum does
not turn
Motor runs slowly
-Insufficient current or
or without normal
voltage
power
Motor overheating -Winch running time too
long
Motor runs in one
-Defective Switch
direction only
Assembly
TROUBLE SHOOTING
POSSIBLE CAUSE
SUGGESTED ACTION
-Insert Switch Assembly all the way into
the connector.
-Tighten nuts on all cable connections.
-Replace Switch Assembly.
-Check for voltage at armature port with
Switch pressed. If voltage is present,
replace motor.
-Allow to drain and dry. Run in short
bursts without load until completely dry.
-Turn clutch to the "In" position. If problem
persists, a qualified technician needs to
check and repair.
-Battery weak, recharge. Run winch with
vehicle motor running.
-Loose or corroded battery cable
connections. Clean, tighten, or replace.
-Allow winch to cool down periodically.
-Loose or corroded battery cable or motor
cable connections. Clean and tighten.
-Repair or replace switch assembly.
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