産業機器 Dodge Sleevoil SSLのPDF 取扱説明書をオンラインで閲覧またはダウンロードできます。Dodge Sleevoil SSL 4 ページ。 Pillow blocks

Instruction Manual for Dodge
These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of
printing Please see dodgeindustrial.com for updated instruction manuals.
WARNING: To ensure the drive is not unexpectedly
started, turn off, lock out and tag out power source before
proceeding. Failure to observe these precautions could
result in bodily injury.
WARNING: All products over 25 kg (55 lbs) are noted on the
shipping package. Proper lifting practices are required for
these products.
CAUTION: Do not scrape, rebabbitt or otherwise alter this
product. Such action adversely affects bearing performance
and may result in damage to or destruction of equipment.
INSTALLATION
All instructions in this manual pertain to both standard and
short series (SS) pillow blocks with the exception of step 8
following which does not apply to SS style bearings.
1.
Check mounting structure making sure it is rigid, level
and well supported. Inspect shaft to ensure it is smooth (32
miro-inch finish or better) and free of burrs or rough spots.
Standard shaft tolerance should be +0.000/0.002" unless
otherwise specified on shaft detail.
2.
Disassemble and thoroughly clean all parts of the pillow
block. Housing cap and liner cap are matched to their bases
and should not be interchanged. Housing and liner should
be interchanged as assemblies only.
WARNING: Rust preventives and solvents can be toxic and/
or flammable. Follow directions and safety procedures
recommended by their manufacturers.
CAUTION: Liner assembly has critical machined surfaces
which are easily damaged. Use care in handling to protect
these surfaces. Liner parts should be placed on a soft
CLEAN surface.
3.
Position housing base on pedestal so that oil gauge is
in the position specified on the construction drawing. Do
not tighten housing base to pedestal. Apply oil to the
spherical seats in the housing base.
WARNING: Because of the possible danger to person(s) or
property from accidents which may result from the improper
use of products, it is important that correct procedures be
followed: Products must be used in accordance with the
engineering information specified in the catalog. Proper
installation,
maintenance
must be observed. The instructions in the instruction
manuals must be followed. Inspections should be made
as necessary to assure safe operation under prevailing
conditions. Proper guards and other suitable safety devices
or procedures as may be desirable or as may be specified in
safety codes should be provided, and are neither provided
by Dodge nor are the responsibility of Dodge. This unit and
its associated equipment must be installed, adjusted and
maintained by qualified personnel who are familiar with the
construction and operation of all equipment in the system
and the potential hazards involved. When risk to persons
or property may be involved, a failsafe device must be an
integral part of the driven equipment beyond the speed
reducer output shaft.
Size 14" Plain
and
operation
procedures
Sleevoil
STL and SSL Pillow Blocks
®
®
4.
Note location of thermocouple holes in liner base. Set
liner base in housing base so that thermocouple holes in
housing align with holes in liner. Thermocouple holes in
housing base are on side opposite to oil gauge holes (oil
gauge side of housing base is marked "X"). Apply oil to liner
bearing surface.
5.
Apply oil to shaft in the bearing area an set shaft in place.
6.
Check alignment of pillow block by noting clearance
between housing and shaft at each end of the housing -
clearance should be uniform within 1/32". Shim bearing
pedestal where possible, otherwise use full length shims
under base as required. Alignment of pillow block should
be as accurate as possible. The self-alignment feature of
the unit is to compensate for normal shaft deflection and
possible settling of the supports.
7.
Place oil rings around outside of lower liner and over shaft.
Tighten the screws and make sure rings rotate freely on
shaft. Threadlocker can be used to ensure the screws don't
back out.
Oil rings are shipped disassembled with 2 extra screws.
Oil ring halves are match-marked and MUST NOT be
interchanged. "T-Section" oil rings should be replaced
with upgraded "Trapezoidal Oil Rings". Part numbers
are in parts list at end of manual.
NOTE: If pillow block has been arranged for cirulating
oil, read section titled "Circulating Oil".
8.
Thrust collars in a fixed non-expansion unit should now
be installed. (Step 8 does not apply to short series (SSL)
style pillow blocks, or shafts with integral collars.) Remove
clamp screws from thrust collars and clean cracked joint
with wire brush. Back off set screws to clear inside of collar.
Place one collar half on shaft so shaft flinger groove is next
to liner base in the non-expansion (fixed) bearing. Rotate
collar half around shaft and place other half in position.
Bring halves together at joint, making sure match at joint is
perfect and insert clamp screws. There should be no offset
at collar face. Tap halves together and tighten 1/2-13 NC
(Soc). HD clamp screws to recommended torque of 1425
in.-lbs. Repeat above operation for opposite end of bearing.
Assemble two collars on one bearing only. Tap collar
up to face of lower liner allowing a total running clearance
of .015-.017, then tighten 7/8-9NC (Soc) set-screws to
recommended torque of 4100 in.-lbs. Thrust collars do not
apply to short series (SS) style. Collar should run parallel to
end face of liner within .002".
9.
Apply oil to bearing surface of liner cap. Locate cap in place
on lower liner making sure oil rings are in their cavities and
are free to rotate. Install and tighten cap screws to 2100 in.-
lbs.
10. Tighten housing base to pedestal. Torque bolts to 15,000
in-lbs.
1