Cascade 100K 사용자 설명서 - 페이지 16

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ERIODIC MAINTENANCE

Daily

Check items shown each day. Report problems to your

supervisor. See Service Manual for troubleshooting,

maintenance and repair procedures.

1000-Hour

Every time the lift truck is serviced or every

1000 hours of truck operation, whichever comes first,

complete the following maintenance procedures:

• Check for loose or missing fasteners, worn or

damaged hoses, and hydraulic leaks.

• Inspect sideshifter lower hooks for wear and proper

clearance. Adjust if necessary, refer to Installation,

step 4. Tighten lower hook capscrews to:

Two Capscrew Hooks

Class II/III – 165 Nm

Class IV – 320 Nm

Four Capscrew Hooks

Class II – 90 Nm

• Tighten fork positioner mounting flange capscrews:

55K, 65K – 65 Nm

100K, 120K, 150K, 165K – 165 Nm

• Tighten fork carrier capscrews:

55K, 65K – 35 Nm

100K, 120K, 150K, 165K – 65 Nm

• Tighten fork positioner cylinder rod anchor plugs:

55K, 65K – 65 Nm

100K, 120K, 150K, 165K – 135 Nm

• Tighten backrest capscrews (Cascade) to 195 Nm.

• Inspect Sideshifter upper and lower bearings for wear.

If any bearing is worn to less than 2.5 mm thickness

replace the entire bearing set (see Service Manual for

repair procedures).

• Apply general purpose lithium-based chassis grease

to the sideshifter upper bearing grease fittings and

sideshifter lower bearings. Apply a single pump of

grease for the fork carrier grease fittings.

• Inspect fork carriers for looseness on bearing tubes, and

cylinder rod anchors for excessive end play (see Service

Manual for repair procedures). NOTE: Cylinder rod

anchors operate with a loose clearance.

• Long Forks – For forks longer than 1520 mm, apply

graphite dry-lube to fork carriage bars as required (Slip

Plate Aerosol, Graphokote or equivalent).

WARNING: After completing any service

procedure, always test the Fork Positioner/

Sideshifter through five complete cycles

to make sure the attachment operates

correctly before returning it to the job.

Backrest

Cylinders

and hoses

Fork Positioner

Mounting Flange

Capscrews

(outside frame)

Forks

Fork Carriage

FP0697.eps

Bars

Lubrication Points

Back (Driver's) View

Cylinder Rod

Anchor Plugs

Fork Carrier,

Lower Hooks

Capscrews

(backside)

FP0725.eps

6055911-R8 EN