ABB DODGE COOL LUBE 2 지침 - 페이지 2

{카테고리_이름} ABB DODGE COOL LUBE 2에 대한 지침을 온라인으로 검색하거나 PDF를 다운로드하세요. ABB DODGE COOL LUBE 2 4 페이지.

페이지 인쇄

Receiving & Inspection:

Carefully unpack the Cool Lube 2 system. Inspect the

system for any damage during shipping.

Report any damage to the carrier for claims.

Make sure that available voltage supply is within 10% of the

system voltage.

Check all hydraulics to ensure that nothing came loose

during shipping. Tighten as needed.

Changes to this unit may void the warranty.

Figure 1 - Cool Lube 2

FLOW

METERS

Figure 2 - Controls

Installation Instructions:

Place the unit in the designated area and anchor it down

using the 4 mounting holes in the base plate. The unit

should be positioned below the circulating oil drain holes

in the bearings so that at least a 15° drain line slope is

achieved to allow for adequate oil return.

Make sure that there is enough space around the unit to

allow for servicing.

Connect oil supply lines (not included) from the two 1/2"

NPT (female) outputs of the ﬂow meters to the circulating

oil inlets on the housings.

Connect oil return lines (not included) from the circulating

oil drain holes in the bearing housings to the 1" NPT

(female) returns on the Cool Lube 2 reservoir.

NOTE: All plumbing should be cleaned and flushed

before being connected to the bearings.

NOTE: Drain piping should be vented and as large as

possible to drain oil from the bearings at the same rate

as the incoming oil flow. The circulating oil drains must

be directed straight down into a return drain sloping

away at a 15° or greater angle.

Fill up the Cool Lube 2 reservoir with clean oil by

monitoring the oil level gauge on the tank. The reservoir will

hold 5 gallons of oil.

Electrical Hook Up:

Connect the two electric motors to a power supply through the

proper fuses, starters and overload protection using NEC and

local electrical codes.

Optional Heater/Thermostat Assembly:

260W X 120V, 1 PH—Part # 434725

260W X 240V, 1 PH—Part # 434726

Optional Temperature/Oil Level Switch:

Part # 434941. Connects to a control system (not provided by

Dodge) in order to monitor oil level and temperature.

Replacement Filter:

Use replacement oil filter Part # 078358

Optional Filter Additions:

•

Operating Instructions:

BEARING

PRESSURE

GAUGE

NEEDLE

VALVES

PUMP

PRESSURE

GAUGE

10. Check oil level in the tank. The oil level will go down as the

11. Once the ﬂows to the bearings are confirmed, the unit is

12. Monitor the pressure gauges and oil level closely the first

13. To change the filter while the unit is running, pull and rotate

Duplex filter head with two filters

Water absorbing filter with moisture absorbing capability

can be added in series after the standard filter.

Observe the oil level gauge on the tank to ensure that oil is

at the proper level.

Quickly jog both motors on and off to see if they are

rotating in the correct directions (reference the rotation

arrows on top of the motors). Correct the wiring if

necessary. (Reverse direction will cause damage to the

pump.)

Before starting the Cool Lube 2, jog the pump motor four or

more times to prime the pump.

Start the Cool Lube 2 and allow the oil to circulate. Be sure

to monitor the oil level in the tank to ensure that the oil

returns from the bearing housings. If air in the return lines

becomes a problem, it may be necessary to bleed the air

out of the lines by loosening a fitting close to where the

problem is.

Visually check the system for leaks and correct if

necessary.

Confirm that there is ﬂow by using the ﬂow meters. If there

is no ﬂow, check for leaks.

Adjust the oil ﬂow rates to desired ﬂow by adjusting the

needle valves while observing the ﬂow meters (See Figure

2). To adjust the needle valves, first loosen the locknut, then

use an Allen wrench to open and close the valves. Make

sure that the pump pressure does not exceed 200 psi by

watching the system pressure gauge.

Make sure there are no leaks of any kind.

Turn off the pump.

oil fills the bearing lines. If the lines are lengthy, additional

oil may be needed to restore the proper level.

ready for operation.

few hours of operation.

the filter bypass valve 90°.