American Sportworks 5210 Assembly Instructions - Page 2

Browse online or download pdf Assembly Instructions for Outdoor Cart American Sportworks 5210. American Sportworks 5210 3 pages. 208cc fun kart
Also for American Sportworks 5210: Owner's Manual / Parts Manual (20 pages)

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PN 15363R1 page 1 of 2

Congratulations on the purchase of your 5210 fun kart! These instructions will

guide you through the assembly process. Carefully read these instructions

and familiarize yourself with the tools and fasteners required before starting

the assembly of your fun kart.

Fasteners required for assembly

Please refer to the last page of instructions for a hardware list. Ensure that you

have all hardware before starting the assembly of your fun kart.

Tools required for assembly

Please gather the required tools and familiarize yourself with them before

starting the assembly of your fun kart. The tools will be mentioned in italic text

for easy recognition.

Hammer

Box Cutters

Safety Glasses

Socket Wrench

12mm Wrench

14mm Wrench

8mm Socket

Pry Bar

WARNING

Wear proper eye protection during the uncrating

and assembly process to avoid potential eye injuries.

WARNING

RISK OF SERIOUS INJURY OR DEATH

The Brush Bars and the Seat and Shoulder Belt

are critical parts of the Operator / Passenger safety

system on this kart. Do not attempt to operate the

kart until all components have been properly installed.

1 Uncrating the fun kart

• Wear your Safety Glasses to prevent eye injury.

• Using the Hammer and Pry Bar, remove cross supports at each end of

the crate and discard.

• Carefully pry and remove crate top and discard.

2 Remove crate sides and discard

• Using Box Cutters, cut and remove the hold down ties.

• Remove the kart from the crate base and discard base.

3 Unpacking the components

• Unpack all of the loose components from the unit and set aside.

• Remove protective plastic from each component and discard.

Step 2 Crate Top

Step 3 Sides

Step 1 End

Cross Supports

5210 208cc FUN KART

10mm Socket

13mm Wrench

Step 1 End

Cross Supports

Step 3 Sides

ASSEMBLY INSTRUCTIONS

4 Rubber Connector Seals

• Locate the (6) Rubber Connector Seals (PN 15546).

• Slip the connector seal on the ends of each overhead bar where it will

connect to the main frame. Seals should be cupped in the downward

direction. Once the bar is installed, slide the seal down over the

connection joint.

• Rubber Fastener Caps will be installed on all overhead bar bolts once

all bars are installed and bolts tightened.

Rubber Fastener Cap

Flat Washer

PN 15113

PN 15114

Bar Bolt

PN 14086

Concave Washer

PN 14087

Rubber Connector Seal

PN 15546

5 Rear C-Pillar Installation

• Locate the C-Pillar assembly and fasteners: (1) 15470, (2) 14086, (4)

15114, (4) 14087 and (2) 14088.

• Set the C-Pillar assembly (shaded) in place and install the fasteners with

a 12mm Wrench and 10mm Socket Wrench.

DO NOT tighten any fasteners at this time.

Note: The seat belt shoulder mounts are pre-assembled to the C-Pillar.

6 Overhead Front Bar Installation

• Locate the A-Pillars, fasteners, and the plastic end caps: (2) 15474, (2)

14086, (2) 14696, (6) 15114, (6) 14087, (2) 14088 and (2) 15475.

• Slip the bar end caps over the ends of the A-Pillars that attach to the

C-Pillar. Set the A-Pillars (shaded) in place and install the fasteners with

a 12mm Wrench and 10mm Socket Wrench. The 55mm long fastener

is used at the connection to the main frame and the 50mm long fastener

is used at the connection to the C-Pillar.

DO NOT tighten any

fasteners at this time.

Overhead Bar