Amphenol PL183 301 Series Assembly Manual - Page 5
Browse online or download pdf Assembly Manual for Cables and connectors Amphenol PL183 301 Series. Amphenol PL183 301 Series 9 pages. 3pos powerlok g2 180d plug connector
Print Page
步骤4：取1pcs的 ④ R4 端子组件 自左端穿上线缆，并压接在其上(规格参照表4)
Step 4: Take a ④ R4 terminal Assy, load it to the cable end on the left, then crimp(refer to table 4)
④
R4 terminal Assy
Crimp cable here
此处压接芯线
Table 4：Contact and Conductor Crimping spec & retention force requirement
连接器
Connector
301/300系列
301/300 Series
压接工具：油压机
Crimping tool : Hydraulic press
50mm²压模：L113130150D50
50mm²Die： L113130150D50
70mm²压模：L132153150D70
70mm²Die: L132153150D70
⑴
建议使用安费诺H+S线材（H+S线材型号详见步骤1-1），如果客户选用其它电缆，请联系安费诺业务，协商订制零配件
Recommend to use H+S cable (See section 1-1 for details of H+S cable part numbers) If you need to use customized cable, Please
contact local sales for product extentions
⑵
压接高度和拉拔力需要配合压接截面的金相分析，客户才能判断压接质量合格
Customers need to reconfirm cross section on crimping area and pull out force test to confirm the quality of crimp process
⑶
横截面仅供参考（其他举例：等边六变形的横截形状），客户负责采购压接工具或刀模
Cross section only reference tooling geometry (ex. hex and indent dimensions ),customer will take liability for sourcing tools or dies
步骤5：取1pcs的⑦螺旋弹簧安装在⑧外铜环上
Step 5: Take 1pcs ⑦ Coil spring and install on ⑧ Outer Copper ring
步骤6：取2pcs的⑤锁块，将2pcs ⑤锁块前端的台阶放置入端子和内皮之间的间隙
Step 6: Take 2pcs ⑤ lock housing, Place the front step of the 2pcs ⑤ lock housing into the space between
the terminal and the Insulation
Rev.05 20211123 Document No: 8P1092
三芯2代直头组装式连接器安装说明The Assembly
表4：端子与线缆压接压接规格&拉拔力要求
线缆尺寸
线缆外径
Cable size
Accepted cable OD (mm)
50mm²
70mm²
⑤ Lock Housing
锁块
Manual
⑴
Crimping height (mm)
14.9±0.3
17.0±0.3
锁块缺口与端子止转面对齐
Gap of lock is in the same line with
the holder anti-rotation chamfer
for 3POS PowerLok G2 180D Plug Connector
Be sure the gap here is 2±0.5mm
确保这里的间隙是1.5mm到2.5mm之间
压接高度⑵
11.34 ±0.25
13.18 ±0.25
⑶
横截面
⑶
Cross section
⑦ Coil spring
螺旋弹簧
⑧ Outer Copper Ring
外铜环
参考抗拉拔力
⑵
Retention Force
2800N
3400N
04-07