Dover Blackmer DMX IV Manual - Page 2
Browse online or download pdf Manual for Industrial Equipment Dover Blackmer DMX IV. Dover Blackmer DMX IV 15 pages. Air elimination system
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INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
MODEL : DMX IV AIR ELIMINATION SYSTEM
Air Control
Panel
1 2 3 4 5 6
PTO air in
Venturi air
supply
1 4
Top valve
air supply
DMX IV
Scavenging line
Figure 1 - System presentation
Numbers in bold following individual parts indicate reference num-
bers on the corresponding Blackmer DMX Air Elimination System
Parts Lists 201B-A01.
SAFETY INFORMATIONS
This is a SAFETY ALERT SYMBOL
When you see this symbol on the product, or in the manual, look
for one of the following signal words and be alert to the potential for
personal injury, death or major property damage.
Warns of hazards that WILL cause serious personal injury,
death or major property damage
WARNING
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury or property
damage.
Indicates special instructions which are very important and
must be followed.
NT 201B-A00 04.06 DMX IV Air elimination system e
BLACKMER TRUCK PUMPS
To truck acceleration
Expansion tank
Meter
TXD pump
NOTE :
DANGER
CAUTION
NOTICE
Blackmer DMX Air Elimination Systems MUST only be installed in
systems, which have been designed by qualified engineering per-
sonnel. The system MUST conform to all applicable local and natio-
nal regulations and safety standards.
This manual is intended to assist in the installation and operation of
the Blackmer DMX Air Elimination Systems, and MUST be kept with
the system.
Blackmer DMX System service shall be performed by qualified
technicians ONLY. Service shall conform to all applicable local and
Flow
national regulations and safety standards.
Detector
Thoroughly review this manual, all instructions and hazard war-
nings, BEFORE performing any work on the Blackmer systems.
Maintain ALL system and Blackmer truck pump operation and
hazard warning decals.
1. SAFETY DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. REQUIRED MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3. DMX DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. SYSTEM CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . .4
4.2 DMX air elimination system primary functions . . . . . . .5
4.3 DMX - Priming phase . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.4 Setting high flowrate . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.5 Setting the flowrate and engine speed . . . . . . . . . . . . .6
4.7 Air separation - Air free metered delivery . . . . . . . . . . .7
4.8 Operation against a closed discharge valve . . . . . . . . .7
4.9 Liquid handling from DMX to flow detector . . . . . . . . . .7
sources) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.1 Pre-installation, cleaning, installation . . . . . . . . . . . . . .9
5.2 Connection - DMX system components . . . . . . . . . . . .9
5.3 Connections - ACP to flow detector . . . . . . . . . . . . . . .9
5.4 Connections - Scavenging line to DMX . . . . . . . . . . . .9
5.5 ACP connections to truck pneumatic system . . . . . . . .9
5.6 Connections - ACP and DMX . . . . . . . . . . . . . . . . . . . .9
5.7 Connections - DMX to pump air/ relief valve . . . . . . . .9
5.8 Pre-start up check list . . . . . . . . . . . . . . . . . . . . . . . . .10
5.9 Pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.10 Reverse rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.11 Air / Relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.12 Flushing the pump . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.13 Air / Relief valve setting . . . . . . . . . . . . . . . . . . . . . .10
6. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7.1 List of potential problems . . . . . . . . . . . . . . . . . . . . . .12
7.2 Cause/Solution/troubleshooting procedure . . . . . . . . .13
8. PERSONAL NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2/15
NOTICE :
SUMMARY
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