Duratuf GG109 Assembly Instructions Manual - Page 8

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ASSEMBLE DOOR

SELECT:

3 x 1.850 m Door Sheets (Narrow)

2 x 0.945 m Door Top/Bottom Flashings

2 x 0.495m Door Top/Bottom Flashings

4 x 1.850m Door Side Flashings

2 x 1.160m Door Brace Flashings

2 x 0.915m Door Brace Flashings

6 x Hinges

1 x Padbolt Support Flashing

2 x 1.180 m Door Brace Flashings

108 x Rivets

STEP 1:

•

Lay out 2 x door sheets on a flat surface

making sure narrow pans are on the outside.

•

Rivet sheets together ensuring ends are flush

with each other.

STEP 2:

•

Position door side flashings and door top and

bottom flashings and assemble door as shown,

ensuring narrow face of flashing is on the front

as per fig.1

•

Drill and rivet as per diagram.

STEP 3:

• Attach hinges to door side flashing using rivets

provided. Ensure hinge is flush with back of

door, and 60mm in from each end as per fig.2.

• Using six rivets, attach padbolt support as

shown in fig.3.

STEP 4:

• On the back of the door, place door braces in

position as shown in fig.4.

• Ensure that the top and bottom ends of the

braces are under the door flashings as shown

in fig.5 and opposite ends of the braces

overlap in the middle as shown in fig.6.

• Rivet door brace flashings onto back of door

as shown. Where possible, rivet from front of

door.

SMALL DOOR:

• Assemble small door in same way as large door using 0.495 m top and bottom flashings.

• Before screwing on 0.915m door braces, attach weather strip flashing to back of door side flashing using six rivets

ensuring it protrudes 20mm out from door side.

fig.1

fig.2

Hinges

fig.5

fig.3

NARROW PANS

fig.4

fig.6