Duro Dyne CCD-110N Owner's Manual - Page 12

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Duro Dyne CCD-110N Owner's Manual
WELDER DOES NOT TURN ON
POSSIBLE CAUSES
(A) POWER CORD NOT CONNECTED TO A LIVE
115 VAC OUTLET
(B) CIRCUIT BREAKER OPEN
CIRCUIT TRIPS EACH TIME THE WELDER IS TURNED ON
POSSIBLE CAUSES
n/a
CIRCUIT BREAKER TRIPS WHEN WELD IS MADE
POSSIBLE CAUSES
n/a
WELDER TURNS ON, BUT DOES NOT WELD
POSSIBLE CAUSES
n/a
(A) EXTERNAL CABLES OR WELDGUN CIRCUIT
IS OPEN
WELD TOO HOT REGARDLESS OF VOLTAGE SETTING
POSSIBLE CAUSES
n/a
POOR OR INCONSISTANT WELDS
POSSIBLE CAUSES
n/a
(A) IMPROPER GUN SET UP
ACTION
(1) VARIFY OUTLET IS LIVE
(2) INSPECT AC POWER CORD(S) FOR DAMAGE.
REPLACE IF NECESSARY
(1) VARIFY RESET BUTTON IS IN THE NORMAL POSITION
ACTION
CONTACT DURO DYNE TECH SERVICE - see page 2 - DO NOT OPEN CASE
ACTION
CONTACT DURO DYNE TECH SERVICE - see page 2 - DO NOT OPEN CASE
ACTION
CONTACT DURO DYNE TECH SERVICE - see page 2 - DO NOT OPEN CASE
(1) MAKING SURE THE GROUND, GUN AND TRIGGER CONTROL CABLES ARE PROP-
ERL Y CONNECTED.
(2) SECURE CONNECTION AS REQUIRED
(3) TO TEST CONNECTION INTEGRITY, WITH ALL CABLES CONNECTED AND A FAS-
TENER IN THE GUN CHUCK, PLACE THE GUN IN A WELD POSITION AND ACTUATE
THE TRIGGER BUTTON ON THE WELD GUN.IF THE GREEN LAMP LIGHTS, ALL
CABLES AND TRIGGER SWITCH ARE OK.
(4) IF THE GREEN LIGHT DOES NOT LIGHT, DEPRESS THE WELD CYCLE TEST BUT-
TON IF THE GREEN LIGHT LIGHTS, CHECK THE TRIGGER CONTROL CABLE, AND
CONNECTOR GUN TRIGGER SWITCH
ACTION
CONTACT DURO DYNE TECH SERVICE - see page 2 - DO NOT OPEN CASE
ACTION
CONTACT DURO DYNE TECH SERVICE - see page 2 - DO NOT OPEN CASE
(1) REFER TO GUN SET PROCEEDURE
(2) IMPROPER CABLE CONNECTIONS
(3) INCORRECT POLARITY
(4) INCORRECT SPRING INSIDE GUN ( S/B COPPER COLOR )
(5) IMPROPER GUN SPRING PRESSURE AGAINST THE PIN. COMPRESSION AGAINST
THE PIN S/B 3/16" TO 1/4" OR WITHIN THE SPRING RANGE.
(6) POSSIBLE CIRCUIT BOARD INCONSISTANT CHARGING OF THE CAPS.
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