Gage Bilt GB585A Original Instructions Manual - Page 12
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WARNING:
Only qualified and trained personnel should perform overhaul.
WARNING:
Personnel must read and understand all warnings and cautions.
WARNING:
Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or
wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures.
WARNING:
Disconnect tool from its power source before performing overhaul. Severe personal injury may occur if power
source is not disconnected.
WARNING:
Excessive contact with hydraulic oil and lubricants should be avoided (See SDS documents for all applicable
materials
WARNING:
When operating, repairing or overhauling tool, wear approved eye protection. Do not look in front of tool or
rear of tool when installing fastener.
WARNING:
Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure.
WARNING:
Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only).
WARNING:
Do not exceed the maximum relief-valve setting stated on the tool and manual.
WARNING:
Relief valve must be installed with four flats towards the rear of the cylinder.
Note:
Dispose of hydraulic oil in accordance with manufacture safety datasheet.
All tool materials are recyclable except rubber o'rings, seals and wipers.
If a tool is performing poorly or leaking, a complete overhaul may be necessary. Service Kit (585001) contains a complete set of
o'rings, back-up rings and screws.
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring.
Use of Lubriplate® #630-AA (Gage Bilt part no. 402723) or equivalent during reassembly to prevent tearing or distorting of o'rings.
1. Disconnect control cord assy (585034)/ air hose (208126) from power supply.
2. Disconnect hydraulic hose assy (585034) power supply.
3. Remove hydraulic coupler-male (585047) & hydraulic coupler-female (585038) from control cord assy (585034) and drain
into a container.
4. Remove retaining ring (401521), split ring set (585002), retaining sleeve (505024) and nose assembly.
5. Push piston (585124) rearward until remaining hydraulic oil is drained.
6. Remove button head cap screws (400047) and locator (586124) from cylinder cap assy (585226). Using wrench cylinder cap
(585150) (not shown & sold separately), remove cylinder cap assy (585226).
7. Push piston (585124) rearward until it is out of head cylinder (585204).
8. Remove retaining ring (401521) and push adapter assy (585105) out the rear of head cylinder (585204).
9. Using hex key ejector (750033), unscrew ejector gland assy (762006) from piston assy (585123) and remove pintail ejector (505022).
10. Remove all O'rings, Back-up rings, Wipers, Polyseals and Glyd Rings. Clean parts in mineral spirits or other o'ring compatible
solvent being sure to clean o'ring grooves. Inspect components for scoring, excessive wear or damage.
11. Reassembly sequence is opposite of disassembly. Be sure relative positions of o'rings and back-up rings are as shown in
exploded view and part list on pgs. 13-14.
Coat hose fitting threads with a non-hardening teflon thread compound such as Slic-tite® (Gage Bilt part no. 403237). DO NOT USE
TEFLON TAPE. (See hydraulic thread preparation pg.10).
Apply hot glue to wire connections of the actuator assy (480137) to ensure wires DO NOT contact each other or handle assy. (Electric
actuated riveter GB585 only).
1.
When tool life is met, drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with SDS datasheet.
2.
Disassemble tool and remove all rubber o'rings, seals, wipers and hydraulic hoses. All tool materials are recyclable except
rubber o'rings, seals, wipers and hydraulic hoses. Dispose of rubber materials in accordance with all environmental regulations
applicable in your area.
GB585 / GB585A INTALLATION TOOL
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TOOL DISPOSAL
OVERHAUL
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