DECKED DS1 Installation Instructions Manual - Page 6
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ASSEMBLY: PASSENGER'S SIDE DECK
• Using the assembly just built as a support, assemble the passenger side.
• Place C-channel on the inside ledges of a cabside ammo can and a tailgate ammo can.
• The C-channel endplate must rest on the cabside ammo can.
• You should have the correct tailgate ammo can for this step. The axle will be on the tailgate side of the system.
If not, swap the tailgate ammo cans now.
• Loosely bolt C-channel to the two ammo cans. Make sure the bolt head is in the C-channel, not inside the ammo
can; BAG C-CHANNEL (with nylon washers). Deja vu, don't tighten yet.
• Line up the passenger's side deck (sticker or mark on end of deck panel indicates RIGHT/PASSENGER) on top of the
C-channel/ammo can assembly.
• Bolt the deck to the ammo cans; BAG B1 (with nylon and rubber washers) for the tailgate ammo can,
BAG CS AMMO CAN (with nylon and rubber washers) for the cabside ammo can.
• DO NOT bolt passenger deck to center vert. Do not pass GO! Do not collect
• Now tighten the loose bolts connecting the ammo cans to the C-channel.
• Grab your buddy to help you lift the driver side assembly into the driver side of the truck bed. Lift the passenger
side assembly into the passenger side of the truck bed and seat the passenger side deck on the upstanding,
cylindrical vert bosses.
• Bolt the passenger side deck half to the center vert; BAG B1 (no washers). Make sure all bolts connecting the deck
to the center vert are snug.
PASSENGER SIDE DECK HALF
CS AMMO CANS
CAB
C-CHANNEL ENDPLATE
CABSIDE AMMO CAN
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B1
TAILGATE AMMO CAN AXLE
RECOMMENDED TORQUE: Bolts in labeled bags
C-CHANNELS NW, CS AMMO CAN and B1 - 27 in-lb.
C-CHANNEL
DS1/DS2 | v.8 | Page 6