GARDEN MASTER GM3018 Assembly Instructions - Page 2

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GARDEN MASTER GM3018 Assembly Instructions

If you feel confident that you do not need to read through these instructions, see page 2....

If you choose to vary from these instructions your warranty will be impaired.

Basic overview of what I am trying to achieve...

"For those of us who do not like reading instructions...."

Just join the sheets together and fit the channels to the top and bottom of the sheets as a

framing to make 4 walls and the roof. Follow these basic steps:....

Front Wall:

Layout 1 x (A) 1980 sheet and (C) sheet with door jamb attached and join

them. Lay the (D) door with the sheet attached beside them. Cap the sheets with (F) 3000

channels (2 sided cutout - Top and 1 sided cutout - bottom). Use (H) Door spacers to make

sure door fits gap OK (they sit on top of the jambs). Drill & fix (Rivet or screw) at every 2nd

rib. Attach door spacer at each end thru door jambs and channels. 4 fixings underneath into

sheeting pan top and bottom. Fit padbolt.

Back:

Join 4 (A) 1830mm Sheets together. Cap with (F) Channels and fix thru every 2nd rib

and at least 1 fixing per sheet thru the back of the channel into the pan of the sheeting. More

in high wind areas.

Roof

: Join 4 (A) 1980mm Sheets together. Cap with (E) 3000mm Channels. Fix @ every 2nd rib. Attach (G)

1980 "L"s to ribs at each end of sheeting at corners and 500mm apart in between.

End walls

: Join 2 & 1/2 (B) sheets together that slope the same way. Cap with (E) 1815mm channels and fix

at corners and every 2nd rib in between. 4 fixings up underneath into pan of sheeting, top and Bottom.

Assembly

: You have now made up your panels. It's just, Join the corners and put the roof on! Make sure

you have at least 6 fixings down each corner when you join the walls. Fix one side of the roof on thru the

(G) "L" into the top channel on one end wall approx 500mm apart. Check overhang and fix to the other end

wall. You now need to fix down thru every 2nd pan in the roof into the top channels on the front and back

walls. More in high wind areas. Please make sure that you have removed all swarf filings as the rust spots

that they produce may hinder any warranty claims.

Generally most fixings are spaced at 300mm apart

Keep fixings in the pans as close to the ribs as possible for added strength.

Ribs will always protrude to the outside of the shed.

Extra internal fixings is strongly recommended in high wind areas.

Detailed instructions with diagrams:....

1: Front Wall

Note that the cutouts go to the inside of the panel to

allow easy fitment of end walls on assembly

You will need:

(A) 1 x 1980 sheet

(D) Pre-hinged door and sheet

(F) 1 top and 1 bottom Channel

(H) 2 x Door spacers

To hinge the door on the opposite

side - simply put the top channel on

the bottom and bottom on top.

Inside

Outside

A.Join (A) 1980 sheet to (D) or

which way door is to swing.

B.Use (H) door spacer to deter-

Spacer

mine the correct opening size

by placing on the bottom flange

of the door jambs. Then fit (F)

channels to tops and bottoms

Channel

of sheeting.

January 09

Rib

Pan

Drawings are diagrammatic and

are not necessarily to detail.

(F) Channels with

cutouts (as shown).

(C)

C.Outside: Fix channel at cor-

ners and every 2nd rib be-

tween and thru door jambs and

spacer

D.Inside: One fixing per sheet at

each end up thru channel un-

derside and thru door jambs/

spacer

Fix through top and

E.Fit padbolt to

bottom of channels into

the outside of

Door jamb & spacer

door.

Note: Higher side of channel

Door jamb on inside

goes to inside of shed

Pg 2

If you feel confident that you do not need to read through these instructions, see page 2....

If you choose to vary from these instructions your warranty will be impaired.

2: Back Wall

You need:

2 x (F) Channels

4 x (A) Sheets

(F)

3: Roof

You need:

2 x (E) Channels

4 x (A) Sheets

2 x (G) "L"s

(E)

4: End Walls

You need:

2 & 1/2 x (B) Sheets - Left

2 & 1/2 x (B) Sheets - Right

2 x (E) Channels per side

(B)

Channels will come

short of ends of sheeting

by 10 - 15mm on all

panels

(E)

A. Join 2 & 1/2 Left (B) sheets together to give a slope at the top.

B. Cap sheeting with (E) 1815mm channels.

C. Fix the channels at the corners and every 2nd rib in between.

D. 4 fixings up underneath thru channel into pan of sheet

Perform the same again for the Right side

(F)

(A)

(G)

(E)

(A)

(G)

Door Brace Kit

A. The Door braces can be fitted now or after

(E)

B. Tuck one end of the "Z" between the bot-

C. Fix the "Z"s at the ends and in the centre to

Channels will end

15 - 20mm short

at tops of end

walls and 10 - 15

at bottoms

D. You may need to cut or

January 09

Pg 3

A. Join 4 (A) 1830mm sheets to-

gether with 2 fixings thru the

overlapping ribs making sure the

ends of the sheets are flush.

B. Cap sheeting with (F) channels

putting the cutouts top and bot-

tom same as the front wall.

C. Fix the channels thru the end

ribs and every 2nd rib between.

D. Make sure you put at least 1

fixing per sheet up thru the un-

derside of the channel into the

pan of the sheet.

A. Join 4 (A) 1980mm sheets together

same as the back.

B. Cap sheeting with (E) 3000mm

channels.

C. Fix the channels every 2nd rib but

not the corners at this stage

D. Place the short flange of the "L" on

top of the rib at 1 end. Make sure

ends are flush with sheeting and

put 1 fixing in the centre to hold

the "L". Fix the corners thru the

channels and 1 more between the

corner and the centre fixing. Per-

form the same at the other end. 5

fixings ea "L"

you have assembled your shed.

tom channel of the inside of the door and

the sheet. Do the same at the top overlap-

ping in the centre behind the padbolt. If you

have a locking "T" handle you will have to

run the "Z"s the opposite way to the dia-

gram.

the channel it is tucked under and thru the

overlap in the centre. 2 or 3 more rivets will

be required thru the door sheeting into the

"Z", but they will need to be fixed through

from the outside of the

door for neater appear-

ance.

Inside

bend the flange at the bot-

tom and top of the "Z" if

it catches on door jamb

when opening or closing.

Padbolt

"Z" Brace