Kohler 40EFOZC Installation Instructions Manual - Page 2

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Note: Depending upon the location, the Full Feature

Panel kits may require a Y connector and/or

harness kit. To ensure accuracy of the gauges

and meters, do not exceed 22.9 m (75 ft.) of

extension harnesses. See Figure 3.

Type

Length

Y connector —

Pigtail

30.48 cm (12 in.) PA-344414

4.6 m (15 ft.)

Extension

harness

7.6 m (25 ft.)

Figure 3 Connector/Harness Kit Selection

Safety Precautions

Observe the following safety precautions while installing

the kit.

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before

working

on the

Remove the negative (--) lead first

when disconnecting the battery.

Reconnect the negative (--) lead last

when reconnecting the battery.

Disabling the generator set.

cause severe injury or death.

generator set or connected equipment, disable the generator

set as follows: (1) Move the generator set master switch to the

OFF position. (2) Disconnect the power to the battery charger.

(3) Remove the battery cables, negative (--) lead first.

Reconnect the negative (--) lead last when reconnecting the

battery. Follow these precautions to prevent starting of the

generator set by an automatic transfer switch, remote

start/stop switch, or engine start command from a remote

computer.

WARNING

Explosive fuel vapors.

Can cause severe injury or death.

Use extreme care when handling,

storing, and using fuels.

Kit No.

Refer to

PA-344417

Figure 8

Figure 9

PA-344415

Figure 10

PA-344416

Figure 10

generator set.

Accidental starting can

Before working on the

The fuel system. Explosive fuel vapors can cause severe

injury or death. Vaporized fuels are highly explosive. Use

extreme care when handling and storing fuels. Store fuels in a

well-ventilated area away from spark-producing equipment

and out of the reach of children. Never add fuel to the tank

while the engine is running because spilled fuel may ignite on

contact with hot parts or from sparks. Do not smoke or permit

flames or sparks to occur near sources of spilled fuel or fuel

vapors. Keep the fuel lines and connections tight and in good

condition. Do not replace flexible fuel lines with rigid lines. Use

flexible sections to avoid fuel line breakage caused by

vibration. Do not operate the generator set in the presence of

fuel leaks, fuel accumulation, or sparks. Repair fuel systems

before resuming generator set operation.

Installation Procedure

Remove the generator set from service.

1.1

Place the generator set master switch in the OFF

position.

1.2

Disconnect the power to the battery charger, if

equipped.

1.3

Disconnect the generator set engine starting

battery(ies), negative (--) lead first.

Install the panel kit.

2.1

Determine where in the wheelhouse or bridge to

mount the panel. The length of the wiring harness

and the panel size (including the mounting depth)

limits this decision. See Figure 4 for dimensions.

Allow 70 mm (2 3/4 in.) minimum mounting

clearance beyond the back of the panel. See

Figure 5 for the panel assembly wiring.

4 countersunk holes 4.4 (0.172) diameter

295.4 (11.63)

279.4 (11.0)

Notes:

Dimensions are in mm (in.)

Panel thickness is 4.8 mm (0.19 in.).

Figure 4 Meter Panel Dimensions

A-344404-T

TT-1501

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