Avtron AV85 Instructions Manual - Page 2

Browse online or download pdf Instructions Manual for Media Converter Avtron AV85. Avtron AV85 10 pages. 8 1/2 inch c-face mount modular

Avtron AV85 Instructions Manual
FIGURE 2
ROTATE CAM SCREWS
TO LOCK ROTOR
TIGHTEN: 50-60 IN-LB
5.6-6.8 N-M
CW
CW
ALIGNMENT NOTCH
ALIGN ROTOR FACE
WITH BOTTOM
OF NOTCHES
IN HOUSING
NOTE
THIN-LINE III
directly replaces THIN-LINE II
TM
LINE
models. THIN-LINE III models have Rev Code BA
TM
or later. Special option 4xx selects an alternate PPR
code defini tion. Example: PPR Code 0, Special Option
Code 401 = 1270 PPR (Left), No Right Output.

INSTALLATION

Installation and removal videos for the AV56/67/85/115 are available
on Avtron's web site. Refer to the back page of these instructions for
outline and mounting dimensions. The motor must comply with 1998
NEMA MG 1, section 4, for tolerances on diameters and runout for
shafts and accessory faces. Axial float or endplay must be l
ess than ±0.050".
In preparation for installing the Model AV85 encoder, it is first
necessary to clean both the accessory motor shaft and the mounting
face. These surfaces must be inspected and any paint, burrs, or other
surface imperfections removed.
ELECTRICAL
A. Operating Power (Vin)
1. Volts ........................5-24 VDC
2. Current ...................80mA, each output, no load
B. Output Format
1. 2O / & Comp ...........A,A
, B,B
2. Marker ....................1/Rev, Z,Z
C. Signal Type .................Incremental, Square Wave, 50 ±10% Duty Cycle.
D. Direction Sensing .......O / A leads O / B for CW rotation as viewed from the back
.................................
of the tach looking at the non-drive end of the motor.
E. Phase Sep. .................15% minimum
F. Frequency Range .......@5V, @1m cable, 250 kHz Max
.................................
@24V, @300m cable, #8 output, 45 kHz Max
G. PPR .............................4-50000
H. Line Driver Specs .......See table
I. Connectors .................See connector options on page 1
J. Integral LED Indicator ..GREEN: power on, unit ok. RED: alarm on
................................ORANGE: wiring fault
MECHANICAL
A. Rotor Inertia:...............0.17-0.36 Oz. In. Sec.
B. Acceleration:...............5000 RPM/Sec. Max.
C. Speed: .........................5400 RPM Max.
D. Weight: ........................2-3 lbs [0.9kg to 1.36kg].
E. Sensor to Rotor
Air Gap (nominal):.......0.021" [0.58mm]
Tolerance: ...................0.015" [0.38mm]
F. Rotor Axial Tolerance .±0.050" [±1.27mm]
ENVIRONMENTAL
Solid cast aluminum stator and rotor
Fully potted electronics, protected against oil and water spray
V-Ring seals provided on through shaft covers
Operating Temperature: ........... -40 to 100°C, 0-100% condensing humidity
Vibration: 18 g's
Shock: 1 meter drop test
Jack Screw Holes
M6
U.S. Patent
7,485, 997
and THIN-
TM

SPECIFICATIONS

(differential line driver)
2
Installation procedures should be performed only by qualified
personnel. Safety precautions must be taken to ensure machinery
cannot rotate and all sources of power are removed during installation.
ROTOR INSTALLATION
For set screw and end­of­shaft rotors only: Apply anti­seize compound
to the motor shaft. For all rotors: Slide the rotor onto the shaft with
the marking "Motor side" facing in, (toward the motor face). The rotor
centerline must match the sensor centerline. To accomplish this, use
the rotor locating gauge (A28505) and slide the rotor onto the shaft
until it is in the proper position as shown in Figure 1. If a guage is not
available, use the stator housing alignment grooves as
show in Figure 3.
STANDARD CAM SCREW ROTOR INSTALLATION
The motor shaft must extend at least 0.63" from the motor face. Turn
the cam screws of the rotor in the directions shown on the rotor to
engage the cams. Tighten to 50­60 in­lb [5.6 ­ 6.8 N­m] (See Figure 2)
using the 3mm hex wrench. Total cam screw rotation will be less than
one turn.
CAUTION
Do not adjust the cam screws before motor shaft
mounting; bottoming out the screws, or backing them
out excessively, can lead to insufficient shaft holding
force. Thread locker is preapplied on the cam screws.
LARGE BORE SET SCREW ROTOR INSTALLATION
The motor shaft must extend at least 0.63" from the motor face. Apply
thread lock er to the rotor set screw holes, preferably from the inside of
the rotor bore before mounting. Tighten the rotor set screws to 15 in­lb
[2 N­m] using the 2mm T­handle hex wrench.
CAUTION
Use only a T-handle or torque hex wrench to tighten
set screws; using a right angle wrench will not provide
enough holding force, and the rotor may slip.
LINE DRIVER OPTIONS
Electrical Specifications
Input Voltage
Nom Output Voltage
Line Driver
Output Resistance Typ
Maximum Peak Current
Maximum Average Current
Voh Typ
Vol Typ
Cable Drive Capacity
Reverse
Voltage
Short
Protection
Circuit
Transient
Power to A,
Gnd to A/
+V(out)
Alarm
Alarm*
LED
Marker
*Alarm not available on connector option "G" (Northstar
** Electrical specifications for THIN-LINE III model (rev BA or later), consult
Nidec Avtron for earlier model specifications.
AV85
2
LINE DRIVER OPTIONS
6
8
9
5-24
5-24
5-24
5-24
5-24
5
7272
Hx
7272
13
75
13
1500
3000
1500
120
250
120
V
V
V
-1
-1
-1
IN
IN
IN
0.2 @ 10mA line
0.5
0.5
current
1000' @ 5V
500' @ 12V
1000'
1000'
200' @ 24V
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
Output voltage equal to input voltage.
Open collector, normally off, goes low on alarm,
sink 100mA max, 50VDC max
Green=power on, Red=Alarm, Orange=Wiring Error
One per revolution. Pulse width
approximately 2°
compatible pinout)
TM
Units
VDC
VDC
ohms
mA
mA
VDC
VDC
feet