Miller ICE-25CX Owner's Manual - Page 7

Browse online or download pdf Owner's Manual for Flashlight Miller ICE-25CX. Miller ICE-25CX 38 pages. Air-cooled torches for plasma arc cutting

Miller ICE-25CX Owner's Manual
8.
Installing 40 Ampere Torch And Work Cable
3
4
2
3
5
4
If torch or work cable needs to be removed
or replaced, proceed as follows:
!
Turn power Off, and disconnect
input power plug from receptacle.
Remove wrapper from unit.
Torch Replacement
1
Strain Relief
2
Torch Cable
Loosen outer strain relief pigtail so that
torch cable can slide freely.
3
Plug PLG1/Receptacle RC1
Disconnect PLG1 from receptacle RC1 on
Control board PC1.
4
Plug PLG11/Receptacle RC11
Disconnect PLG11 from receptacle RC11
on Control board PC1.
5
Air Line Connector
Push orange fitting inward toward air
solenoid while pulling connector out of
fitting.
Remove nut, located inside of unit, from
Tools Needed:
1
2
5
back of strain relief.
Slide torch cable, connector, and plugs
through nut and out of unit. Retain nut for
use on replacement strain relief.
Insert replacement cable with strain relief
through opening where old cable and strain
relief were removed. Slide strain relief nut
over plugs, connector, and cable. Install nut
onto strain relief, but do not tighten.
Insert air line connector into solenoid fitting.
Connect PLG1 to RC1 on Control board
PC1.
Connect PLG11 to RC11 on Control board
PC1.
Tighten strain relief nut.
Tighten strain relief around cable.
Work Cable Replacement
6
Rubber Boot
7
Work Cable Ring Terminal
Slide rubber boot away from ring terminal
connection on Control board PC1. Remove
hardware securing ring terminal to PC1.
5/16, 3/8 in
8
8
Strain Relief
Remove nut, located inside of unit, from
back of strain relief.
Slide work cable through nut and out of unit.
Retain nut for use on replacement strain
relief.
Slide rubber boot over ring terminal and off
of work cable. Retain rubber boot for use on
replacement work cable.
.
Be sure to allow some work cable
slack inside the unit.
Insert replacement cable with strain relief
through opening where old cable and strain
relief were removed. Slide strain relief nut
over ring terminal and cable. Install nut onto
strain relief, but do not tighten.
Route cable along bottom of unit and up to
PC1.
Slide rubber boot over ring terminal and
onto work clamp lead. Connect work cable
ring terminal to terminal labeled WORK on
circuit board PC1. Torque to 35 in lb
(4 N⋅m). Slide boot over connection.
Tighten strain relief nut.
Tighten strain relief around cable.
803 386 / 803 385
OM-1593 Page 7
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