Shimano FH-M770 Service Instructions

Browse online or download pdf Service Instructions for Bicycle Accessories Shimano FH-M770. Shimano FH-M770 1 pages. Freehub; front hub

Shimano FH-M770 Service Instructions
General Safety Information
WARNING
• Check that the wheels are fastened securely before riding the bicycle. If the wheels are
loose in any way, they may come off the bicycle and serious injury may result.
• Obtain and read the service instructions carefully prior to installing the parts. Loose,
worn, or damaged parts may cause injury to the rider.
We strongly recommend only using genuine Shimano replacement parts.
• Read these Technical Service Instructions carefully, and keep them in a safe place for
later reference.
Note
• Use the CS-M770 in combination with 9-speed chains (CN-7701 / HG93 / HG73 / HG53).
• If the wheel becomes stiff and difficult to turn, you should lubricate it with grease.
• Do not apply any oil to the inside of the hub, otherwise the grease will come out.
• You should periodically wash the sprockets in a neutral detergent and then lubricate them
again. In addition, cleaning the chain with neutral detergent and lubricating it can be a
effective way of extending the useful life of the sprockets and the chain.
• If the chain keeps coming off the sprockets during use, replace the sprockets and the
chain.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance
products.
Technical Service Instructions
FH-M775 / FH-M770
HB-M775 / HB-M770
Specifications
Freehub / Front hub
Freehub
Model No.
FH-M775
FH-M770
Gears
9
No. of spoke holes
32 / 36
Overlock nut dimensions
135 mm
Applicable brakes
Disc brake
Rim brakes
Cassette sprocket tooth combination
Model number
Group name
Gears
a
9
11, 12, 14, 16, 18, 21, 24, 28, 32T
Q
CS-M770
as
9
11, 13, 15, 17, 20, 23, 26, 30, 34T
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
Please note: specifications are subject to change for improvement without notice. (English)
© Apr. 2007 by Shimano Inc. XBC SZK Printed in Malaysia.
<FH-M775 / FH-M770>
Installation of the HG sprockets
For each sprocket, the surface that
has the group mark should face
outward and be positioned so that
the wide parts of the gear
projections on each sprocket and
the A part (where the groove width
is wide) of the freewheel body are
aligned.
A
The groove is
wide at one
place only.
CS-M770 (a
)
Q
CS-M770 (as)
SI-3CZ0A-002
Freehub / Front hub
Replacement of the freewheel body
First, pull out the hub axle by following the procedure shown in the illustration.
The double-lock section at the freewheel side cannot be disassembled.
(1)
Front hub
HB-M775
HB-M770
Disassembly
––
32 / 36
100 mm
Disc brake
Rim brakes
5 mm Allen key
Tooth combination
Left side Tightening torque:
15 - 20 N·m {132 - 172 in. lbs.}
(3)
For installation of the HG sprockets, use the special
tool (TL-LR15) to tighten the lock ring.
Tightening torque:
30 - 50 N·m {261 - 434 in. lbs.}
To replace the HG
sprockets, use the
special tool (TL-LR15)
Wide part
and TL-SR21 to remove
the lock ring.
TL-LR15
Disassembly
Lock ring
Sprocket spacer
Lock ring spacer
Lock ring
Lock ring spacer
(2)
Rotor fixing serrations
(FH-M775)
Seal
Cone with dust cover
(Cannot be disassembled)
17 mm spanner
Lip is on the outside
Note:
• When removing and installing the seal, do it very
carefully so that the seal does not become bent.
When reinstalling the seal, make sure that it is
facing the right way, and insert it as far as it will go.
• Do not disassemble the dust-proof cover which is
crimped onto the cone.
• The rotor fixing serrations may become damaged if
the disc brake rotor has not been installed to the
FH-M775, so install the accessory rotor mount
cover.
Hub axle
After removing the hub axle, remove the freewheel body
fixing bolt (inside the freewheel body), and then replace the
freewheel body.
Note:
Be sure to apply grease to the the thread of the
freewheel body fixing bolt, otherwise looseness or
sticking may occur.
Do not attempt to disassemble the
freewheel body, because it may
result in a malfunction.
Lock ring
14 mm Allen key
Tool
(TL-SR21)
<HB-M775 / HB-M770>
Maintenance
The unit can be disassembled as shown
in the illustration.
Apply grease to the various parts at
periodic intervals.
<HB-M775>
Rotor mount cover
Seal
<HB-M770>
Seal
<Assembly>
Use the special tool (TL-HS22/HS20 /17mm)
for installing the hub axle and a 5 mm Allen
key to tighten the lock nut so as to double-lock
the mechanism as shown in the illustration.
Tightening torque:
15 - 17 N·m {132 - 146 in. lbs.}
<FH-M775 / HB-M775>
Wheel spoke lacing
Check that the spokes have been laced as shown in the
illustration.
A radial assembly cannot be used.
Rotating direction of wheel
Front left
Rear left Rear right
Front right
Freewheel body
Applying grease
DURA-ACE grease
(Y-04110000)
Freewheel body washer
Do not disassemble
Freewheel body
the seal.
fixing bolt
Tightening torque:
45 - 50 N·m {392 - 434 in. lbs.}
Note:
• The HB-M775 cannot be disassembled from the left side of
the hub unit (the rotor fixing serration side).
• When removing and installing the seal, do it very carefully so
that the seal does not become bent.
When reinstalling the seal, make sure that it is facing the right
way, and insert it as far as it will go.
• The rotor fixing serrations may become damaged if the disc
brake rotor has not been installed to the HB-M775, so install
the accessory rotor mount cover.
Seal
Seal
5 mm Allen key
Hub axle
TL-HS22/HS20
Tighten
Installation of the rotor
Rotor fixing
lock ring
TL-LR15
Tightening torque:
40 N·m {350 in. lbs.}