DK2 12SPS12 Assembly & Operating Instructions - Page 12

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defective rope by free spooling. Remove the bolt (Part# 120009) M8x10 on the

drum and release the rope.

Insert the end of the new rope and secure the M8x 10 mm bolt tightly.

Engage the clutch and re-spool the new rope on the drum keeping tension on the

rope as it spools. Ensure that the rope is respooling in the under wind position.

WARNING - Only replace the wire rope with the identical replacement

part recommended by the manufacturer.

SYMPTOM

Motor does not

turn on

Motor runs but

cable drum does

not turn

Motor runs slowly

or without normal

power

Motor overheating -Winch running time too

Motor runs in one

direction only

TROUBLE SHOOTING

POSSIBLE CAUSE

-Switch Assembly not

connected properly

-Loose battery cable

connections

-Defective Switch

Assembly

-Defective motor

-Water has entered motor

-Clutch not engaged

-Insufficient current or

voltage

long

-Defective Switch

Assembly

SUGGESTED ACTION

-Insert Switch Assembly all the way into

the connector.

-Tighten nuts on all cable connections.

-Replace Switch Assembly.

-Check for voltage at armature port with

Switch pressed. If voltage is present,

replace motor.

-Allow to drain and dry. Run in short

bursts without load until completely dry.

-Turn clutch to the "In" position. If problem

persists, a qualified technician needs to

check and repair.

-Battery weak, recharge. Run winch with

vehicle motor running.

-Loose or corroded battery cable

connections. Clean, tighten, or replace.

-Allow winch to cool down periodically.

-Loose or corroded battery cable or motor

cable connections. Clean and tighten.

-Repair or replace switch assembly.