Dobinsons BU59-3661 Installation Manual - Page 6

Browse online or download pdf Installation Manual for Automobile Accessories Dobinsons BU59-3661. Dobinsons BU59-3661 10 pages. Bullbar

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the wires and connect to battery and also

route the breather hose.

17. Unwind some cable from the winch, and pass

the cable through the fairlead hole in the

bullbar and through the roller fairlead. This

may require removing a circlip from the

fairlead and re installing once the cable is

passed through.

18. Install the roller fairlead into the bulbar.

19. Check the poly bulbar over riders, fog light

and top loop bolts are tight (Do not over

tighten the stainless steel loop mounting

bolts. Do not over tighten the poly bullbar

over riders as they will pull the over riders out

of shape).

20. If the bullbar has not been colour matched

the install may choose to carefully masking

tape each side of the vehicle to prevent over

spray and paint the lower stepped in lips of

the vehicle satin black for a nicer finish See

before and after pictures below.

21. With help, fit the bulbar onto the vehicle.

22. Align the bulbar to the vehicle and tighten the

mounting bolts, leaving a gap between the

bullbar wing and side guard of about 10-

20mm.

Dobinsons Springs and Suspension

23. Wire up the lights. Using a multimeter or test

light first locate the earth wire, parker positive

and indicator positive wires from the wiring

on the back of the original vehicle lights on

each side.

24. Unclip the wiring from the indicator/parker

lights. Check that the wiring will be long

enough to reach the new bullbar

indicator/parker lights and extend if required.

Using the diagram at the end of this manual,

join the corresponding wires to original

vehicle wires located in the previous step. The

wires can be joined by either using good

quality snap lock crimp connectors or by

soldering. Ensure the connection is secure and

is sufficiently insulated.

25. If fitting a bullbar with fog lights, the fog lights

can be connected using the original vehicle

fog light wires if fitted. If required, cut the old

fog light wiring plugs off and cut the new fog

light wiring plugs and join. If the vehicle is not

fitted with OEM fog lights the wiring loom

supplied can be used. Follow the wiring

diagram at the end of this manual.

26. Check over all bolts to ensure they are tight.

27. Once happy with the alignment of the bullbar

drill 2 x 8mm pinning holes on each side of the

bullbar drilling through both the mounting

bracket mounting plate and bullbar mounting

plate. Fix with 8mm bolts and nyloc nuts to

keep the bullbar in its position. This is easiest

done by drilling from the inside.