Dynabrade Dynorbital-Spirit 21000 Bedienings- en onderhoudshandleiding - Pagina 6
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Vacuum Conversion Instructions (continued)
2. Place 95526 O-Ring on the muffler body between the shoulder and the four (4) protrusions. Using a 12mm hex wrench (supplied in 57098 Repair Kit),
attach the muffler body and o-ring to the housing through the vacuum adapter.
3. Place vacuum nozzle into the vacuum adapter with the slots facing outward making sure that the knob on the nozzle is aligned with the slot in the adapter.
4. Place 57067 Vacuum Tube into the vacuum adapter with the grooves facing inward until the adapter "snaps" onto the tube and the tube cannot be pulled
out. If the tube can be pulled out, rotate it 1/4 turn and place it back into the adapter until it "snaps".
5. Rotate tube until holes line up. Insert 96197 Dowel Pin in holes until it is centered. Attach machine to portable dust collection system.
Drop-in Motor Removal/Replacement Instructions - Dynorbital-Spirit
Important: Manufacturer's warranty is void if tool is disassembled before warranty expires.
Drop-in Motor Repair Kit P/N 59459 is available which includes special repair tools for the correct removal and replacement of the air motor.
Disconnect tool from power source before motor exchange.
To Remove:
1. Disconnect the sander from the air supply.
2. Invert the sander, and place the 57092 Repair Collar (supplied in the 59459 Drop-in Motor Repair Kit) around the housing and secure in a vise. Padding
can be used on the vise jaws to protect the housing. Important: Do not over tighten the sander in the vise. If the sander is held too tight the removal
of the lock ring and air motor will be difficult.
3. Remove the sanding pad with the 50679 26mm Open-end Wrench. (Supplied with the sander.)
4. Insert the 56058 Lock Ring Tool (supplied in the 59459 Drop-in Motor Repair Kit) into the corresponding tabs of the lock ring. Loosen the 59058 Lock
Ring turning it counterclockwise.
5. Remove the 59058 Lock Ring and the 50659 O-Ring from the air motor assembly. (3/32" and 3/16" dia. orbits only.)
6. Discard the air motor assembly.
To Install Replacement:
Important: Clean and inspect the housing, valve mechanism, and exhaust assembly. Replace any valve, muffler, or vacuum components as is necessary.
Follow all torque and lubrication specifications.
1. Place the 50659 O-Ring into the 59058 Lock Ring and slip these over the motor shaft balancer. (3/32" and 3/16" dia. orbits only.) Spread 1 drop of
pneumatic tool oil on the surface between the 50659 O-Ring and the 59076 Front Bearing Plate.
2. Apply 1 drop of oil to the 01024 O-Ring. (O-Ring is supplied with the drop-in air motor assembly.)
3. With the sander housing secured in a vise (use the 57092 Repair Collar of padding on the jaws of the vise to protect the housing) slide the drop-in air
motor into the housing aligning the line-up post with the notch on the inside of the housing. Note: Make certain that the line-up post enters the notch
in the housing and that the 01024 O-Ring remains seated in the side of the cylinder.
4. Tighten the lock ring with the 56058 Lock Ring Wrench. (Torque to 17 N•m/150 in.-lbs.)
5. Install a Dynabrade weight-mated sanding pad.
Drop-in Motor Replacement Complete.
Important: Before connecting the sander to the air supply depress the throttle lever and place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into the
sanders air inlet. The sander should now be tested at 90 PSIG operating pressure at the sanders air inlet. Operate the sander for 30 seconds to determine
if it is operating properly and to allow the lubricating oil to permeate the air motor.
1. Use a 1/8" drift pin and a hammer to remove 94590 Pin.
2. Remove throttle lever and 57041 Comfort Platform.
3. Place throttle lever back into position between holes in housing.
4. Secure throttle lever in place using 98927 Pin (Sold Separately) by hammering pin back into housing. Removal and Installation Complete.
Complete Model Description/Housing Number
3/8" Orbit Models
Model
Vacuum
Number
Description
21000
3" Non-Vacuum
21001
3" Basic Vacuum
21004
3" Central Vacuum
21005
3-1/2" Non-Vacuum
21006
3-1/2" Basic Vacuum
21009
3-1/2" Central Vacuum
21010
5" Non-Vacuum
21011
5" Basic Vacuum
21014
5" Central Vacuum
21015
6" Non-Vacuum
21016
6" Basic Vacuum
21019
6" Central Vacuum
21060
6" Non-Vac (
w/ Hook-Face Pad)
21063
6" Ctrl Vac (
w/ Hook-Face Pad)
Comfort Platform Removal Instructions
3/16" Orbit Models
Housing
Model
Number
Number
21151
21020
3" Non-Vacuum
21152
21021
3" Basic Vacuum
21153
21024
3" Central Vacuum
21154
21025
3-1/2" Non-Vacuum
21155
21026
3-1/2" Basic Vacuum
21156
21029
3-1/2" Central Vacuum
21157
21030
5" Non-Vacuum
21158
21031
5" Basic Vacuum
21159
21034
5" Central Vacuum
21160
21035
6" Non-Vacuum
21161
21036
6" Basic Vacuum
21162
21039
6" Central Vacuum
21160
21061
6" Non-Vac (
21162
21064
6" Ctrl Vac (
Vacuum
Housing
Description
Number
21163
21164
21165
21166
21167
21168
21169
21170
21171
21172
21173
21174
w/ Hook-Face Pad)
21172
w/ Hook-Face Pad)
21174
6
3/32" Orbit Models
Model
Vacuum
Number
Description
21040
3" Non-Vacuum
21041
3" Basic Vacuum
21044
3" Central Vacuum
21045
3-1/2" Non-Vacuum
21046
3-1/2" Basic Vacuum
21049
3-1/2" Central Vacuum
21050
5" Non-Vacuum
21051
5" Basic Vacuum
21054
5" Central Vacuum
21055
6" Non-Vacuum
21056
6" Basic Vacuum
21059
6" Central Vacuum
21062
6" Non-Vac (
w/ Hook-Face Pad)
21065
6" Ctrl Vac (
w/ Hook-Face Pad)
®
Housing
Number
21175
21176
21177
21178
21179
21180
21181
21182
21183
21184
21185
21186
21184
21186