Jancy Engineering JB2400 Gebruikershandleiding - Pagina 7

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The Jancy Bender is designed to accommodate a wide variety of tube and pipe diameters and wall thicknesses.
To ensure a quality bend, use the appropriate sized tooling for the material being bent. Example: 1.50" pipe is
1.90" OD, where as 1.50" tube is 1.50" OD. In most cases a Center Line Radius (CLR) of three (3) times that of
the outer diameter should be used. See Appendix A of more information on bend quality and troubleshooting.
The Jancy Bender is fitted with a lockable master switch. It is recommended that the switch is locked when not
in use to prevent untrained or unauthorized use of the machine.

Turning on the power

- Rotate the main power switch handle clockwise to the "ON" position.
- To turn the machine off, rotate the handle counter clock-wise to the "OFF" position.

form die assembly installation

The forming dies can be extremely heavy. Use assistance or mechanical means to lift the larger form dies
do not drop the form dies, damage to the machine and/or personal injury may result.
- Install form die over the central locating pin.
- Rotate die until all of the smaller drive pins are engaged, lower form die completely.

Pressure die assembly installation

- Remove the pressure die pull handle.
- Position the pressure die assembly in the opening of the pressure die pivot, with the bronze pressure die
towards the clamp arm. Insert pull handle into the pressure die pivot assembly.
- To re-position pressure die pivot assembly, loosen and remove the three (3) 3/4-10 SHCS that hold the pressure
die base to the upper bending arm.
- Insert test material into the clamp arm, and rotate the pressure die assembly into place.
- With the "cam" handle in the full rearward position, position the pressure die assembly approximately 1/4" - 3/8"
from the form die.
- Locate the threaded holes in the upper bending arm just behind the bolt holes in the pressure die base. Position
the pressure die pivot assembly over these holes and install and tighten the two (2) 3/4-10 x 1.50" SHCS. Insert
the 3/4- 10 x 7.50" SHCS into the "cam" assembly, do not tighten yet.
- Rotate the "cam" assembly until the pressure die barely touches work piece, but allows the pressure die
assembly to beswung out of position. Tighten the 3/4-10 x 7.50" SHCS.
operating instrucions
caution!
into position.
caution!
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