ClearSpan Pro Solar Star R035B00009A Handmatig - Pagina 7

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Twin-Wall Single Swinging Door

SINGLE TWIN-WALL DOOR ASSEMBLY

If your door includes a corrugated polycarbonate

panel, skip this section and continue with the

assembly steps for that door. The materials and parts

needed to assemble the R035B00009A door include:

•

Door frame (#102923), 8mm panel (102908), door

hinges FA5030, and latch (FA2410)

•

Tek screws (#FA4484B), neo-bonded washers

(#102921B), and aluminum profile (#104213)

Assemble and Attach the Door

NOTE: Install the polycarbonate panel with the

UV-protected side toward the outside/sun.

Locate door frame (#102923) and place it on a flat

surface.

Take the polycarbonate panel and trim it so that the

length is one-quarter inch (1/4") shorter than the

length of the door frame.

Trim the width of the polycarbonate panel so that it is

one-quarter inch (1/4") narrower than the width of the

door frame.

NOTE: Trimming the panels as instructed will keep

the panel flush with the edge of the door frame once

the aluminum profile (104213) is installed.

Center the panel on the door frame so that

approximately one-eighth of an inch (1/8") of the door

frame extends beyond the edge of the panel.

Using Tek screws (FA4484B) and galvanized neo-

bonded washers, attach the panel to the horizontal

cross tube of the door frame. Evenly space Tek

screws and washers every 12".

NOTE: Attach the panel in the locations shown in the

photo to hold the panel in place while attaching the

aluminum profile to the perimeter of the panel. Do

NoT INSTALL NEAR LATCH MoUNTING HoLE.

Revision date: 05.28.10

Install aluminum U-channel profile to all edges of the

polycarbonate panel. The 104213 sections at the top

and bottom of the panel run to the panel edges to seal

the cells in the panel.

Photo shows the polycarbonate panel attached to

the outside of the door frame and finished with the

aluminum (104213) U-channel profile.

To keep the panel and profile in place, install Tek

screws and neo-bonded galvanized washers so the

screw drills through the longer edge of the U-channel

(underside of the polycarbonate panel) and the

washer overlaps the shorter edge of the U-channel

(top) as shown above. Evenly space Tek screws

every 12".

Locate the door latch hole (5" from edge of door

in cross member) and drill 1" hole through the

polycarbonate panel at the hole location.

Place main handle of assembly through hole in door

and twist main handle and front plate into place as

shown in the drawing below.

Sample

Frame

Handle