Alutech IB/147 Bedieningshandleiding

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INERTIA BRAKE

Operation manual

IB/95-17

IB/147

IB/147W

Dimensions

101

Limit switch installation

Limit switch

Central part

Locking Screw

Wiring Diagram

Innertia

brake

Switch

±3°

Installation

UP!

±3°

Reinstatement

I nertia safety brakes IB/95-17, IB/147, IB/147W are designed to

prevent sharp descent of the rolling shutter, thus adding to the safety

and security of rolling systems with heavy shutter weight.

In the event of failure of the gearing mechanism of the tubular motor, the

rolling shutter drops down sharply, whereby the rotation speed of the roll

tube exceeds 22 revolutions per minute, which causes the safety brake to

operate - the drive shaft gets locked and the shutter stops.

The inertia safety brake is a safety device in accordance with EN12605. The

installation of a safety brake on garage doors for private, commercial or

industrial purposes allows them to comply with the requirements of EN12604.

1. TECHNICAL CHARACTERISTICS

IB/95-17 IB/147

Nominal torque, Nm

130

Maximum locking torque, Nm

198

380

Working speed, min

max 22

Screw tightening torque, Nm

Electrical cable

max 230V, 5A

Storage temperature

-20°С ... +30°С

IP protection level

IP44

Weight, kg

1.2

Limit switch cable length, m

TUV Certi cate No. (Conformity No.)

TorFV 16/179

These speci cations apply to operating temperature of 20°C (±5 °C).

2. SELECTION

In order to select the most suitable model of safety brake, it is important to

secure the safe mode of safety brake operation:

Nominal torque: is the value of the motor's torque for which the use of the

selected model of safety brake is appropriate (see the selection table). Please

make sure that the motor's torque does not exceed the nominal torque of the

safety brake.

Maximum locking torque: is the maximum torque accepted by the safety

brake when it blocks the rotation of the roll tube in the case of a fault.

Working speed: is the maximum number of revolutions per minute at

which the safety brake works as a simple support without functioning as a

descent stopper. The rotation speed of the roll tube of the rolling system must

be within this value.

3. INSTALLATION INSTRUCTIONS

Connection, installation and commissioning should be carried out by

quali ed personnel in accordance with the regulations of the region where

the installation is being performed.

Safety brake is installed on the end cap, console or carriage on the side

opposite to the motor. The brake acts as a bearing support, therefore

installation of a separate bearing support is not required. It is necessary to use

fastening screws with a minimum strength class of 8.8.

Important! The safety brake must be positioned strictly horizontally

and vertically on its base, with the locking screw located at the bottom.

Incorrect installation may trigger false braking.

Please make sure that the limit switch is operational. The limit switch must

be screwed into the safety brake housing, whereby there should be no gap

between the switch and the housing.

The limit switch must be electrically connected so that when it is triggered,

the drive is disconnected (see the proposed wiring diagram). In control units,

the switch must be connected to a safety circuit (emergency stop circuit) in

order to cut the control current of the motor during an emergency drop of the

rolling shutter.

If the power cable is damaged, it must be replaced by the manufacturer or

an authorised technical service centre in order to avoid all risk. Damaged cable

must be recycled.

It is not allowed to make unauthorized changes to the product or use

it for other purposes.

4. TESTING INSTRUCTIONS

The testing process of the safety brake consists of the following steps:

1. Ensure that all fastening screws of the safety brake are tted with suitable

washers (preferably self-locking washers) and perfectly tightened.

2. Since it is impossible to simulate a breakdown of the motor, you can

make sure that the safety brake is operational by listening to the sound caused

by the movement of internal components. If the rotation of the internal

components is clearly audible without jamming and there is no intermittent

movement of the rolling shutter, then the safety brake is operational.

3. If the safety brake is equipped with a limit switch, make sure that it is

connected.

4. Make sure that the safety brake is duly protected from excessive harsh

conditions such as dust, water, etc.

5. If there is a chain transmission in the rolling system, it is necessary to

ensure that the chain is not loose. Insuﬃcient chain tension causes sharp

accelerations that can trigger the safety brake to block.

5.REINSTANTEMENT

Inertia safety brakes, as safety devices, can stop the rotation of the roll tube

more than once to prevent dangerous acceleration of the rolling shutter, but

each time after that they must be reinstated. A total of 10 automatic brake

stops are allowed.

To reinstate the brake to its original working state, it is necessary to loosen

IB147W

the locking screw, turn the central part to its original position so that the arrow

on the central part is strictly vertical. After that, the locking screw must be

130

tightened with a torque wrench (clamping force applied should be according

380

to the table for this version of the brake). It is necessary to apply paint (varnish)

on the locking screw to prevent its loosening.

6.OPERATION

If the installation procedure has been respected, the safety brake does not

require any maintenance.

0.9

Safety brake must not be oiled under any circumstances!

missing

PROHIBITION! Children and individuals with reduced emotional

and/or mental abilities as well as individuals with signi cantly reduced

physical abilities should refrain from using brake for safety reasons. The use of

receiver is prohibited for individuals who do not have relevant user

experience, skills and/or technical knowledge.

Keep children away from brake and relevant control devices and electric

appliances at all times to avoid injuries and damages.

Please, contact your nearest roller shutter service center or roller shutter

systems supplier for any operation inquiries that were not clari ed within this

publication.

7. WAREHOUSING AND RECYCLING

Warehousing of products shall be eﬀected in packaging in closed and dry

premises. Do not allow exposure to precipitation or direct sunlight. Storage

period is 5 years from the production date. All types of closed aboveground

transport can carry out the transportation except bumps and moving inside of

transport.

Recycling should be performed according to regulatory and legal acts

about utilization and recycling used in the country of consumption.

8.WARRANTY

The Seller guarantees full operability of the product when it is used in full

compliance with the user manual, provided that the mounting process is

carried out by an Organisation that has been authorized by the Seller.

The warranty period amounts __________ and starts from ____________.

During the warranty period, all malfunctions caused due to a fault of the

Manufacturer or an Organisation mounting the product at the authorisation of

the Seller, have to be eliminated by the service staﬀ of such Organisation.

The warranty does not apply to cases involving:

failure to comply with usage recommendations;

force majeure ( res, lightning strikes, oods, earthquakes and other

natural disasters and emergencies);

damages caused to the product by the Consumer or third parties.

The date of manufacturing is indicated on the package.

Operating manual and other product information can be found on the

website – www.alutech-group.com.

The company reserves its right to amend this manual as well as technical

speci cations of the product. The contents of this manual can not serve as a

foundation for legal claims. Please, keep this Operation Manual throughout the

entire life of the product.

Made in China

Manufacturer:

HuZhou SIMPLE Technology Co., Ltd

MeiShan Economic Zone

313117, ChangXing County, ZheJiang Province

Authorised representative in EU:

Alutech Systems s.r.o.,

330 23, Czech Republic, Úherce 165

Tel./ Fax: + 420 374 6340 01

e-mail: [email protected]

ALUTECH hereby declares that this product conforms to the essential

requirements and other relevant provisions of Directive 2014/53/EU.

A declaration of conformity is available at www.alute.ch/declaration