Dobinsons BU21-3685 Installatiehandleiding - Pagina 6

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to be wired until the bullbar has been fitted as

below.

24. Wire the winch up as per the winch

instruction manual and bolt the winch to the

mounting bracket, ensure the mounting bolts

are not too long and tighten correctly. Route

the wires and connect to battery and also

route the breather hose.

25. Unwind some cable from the winch, and pass

the cable through the fairlead hole in the

bullbar and through the roller fairlead. This

may require removing a circlip from the

fairlead and re installing once the cable is

passed through.

26. Install the roller fairlead into the bulbar.

27. Check the poly bulbar over riders, fog light

and top loop bolts are tight (Do not over

tighten the stainless steel loop mounting

bolts. Do not over tighten the poly bullbar

over riders as they will pull the over riders out

of shape).

28. Wire up the lights. Using a multimeter or test

light first locate the earth wire, parker positive

and indicator positive wires from the wiring

on the back of the original vehicle lights on

each side.

29. Unclip the wiring from the indicator/parker

lights. Check that the wiring will be long

enough to reach the new bullbar

indicator/parker lights and extend if required.

Using the diagram at the end of this manual,

join the corresponding wires to original

vehicle wires located in the previous step. The

wires can be joined by either using good

quality snap lock crimp connectors or by

soldering. Ensure the connection is secure and

is sufficiently insulated.

30. If fitting a bullbar with fog lights, the fog lights

can be connected using the original vehicle

fog light wires if fitted. If required, cut the old

fog light wiring plugs off and cut the new fog

light wiring plugs and join. If the vehicle is not

fitted with OEM fog lights the wiring loom

Dobinsons Springs and Suspension

supplied can be used. Follow the wiring

diagram at the end of this manual.

31. Re-install the grill.

32. Paint a small section approx. 150mm high and

250mm wide on the ends of the vehicle body

satin black with a spray pack on both sides.

33. Install the under-headlight rubber fill in pieces

to the bar.

34. With help, fit the bulbar into position and

install nuts and bolts supplied.

35. Align the bar, leaving as big of a gap as

possibly between the top of the bullbar wings

and the vehicle quarter panel, this gap must

be a minimum of 17mm on each side at the

back of the wing tip of the bulbar.

Shown Below on 4x4 and 4x2 high rider

Shown Below on 4x2 Lowrider (note the bar

wings sit on the outside of panel)