Dadant M005531 Skrócona instrukcja obsługi - Strona 3
Przeglądaj online lub pobierz pdf Skrócona instrukcja obsługi dla Urządzenia przemysłowe Dadant M005531. Dadant M005531 4 stron. Water-jacketed electromelt
By allowing the hot liquid wax to accumulate on top of
the melting grid with a temperature of 170 - 210° F, the
liquid wax actually does most of the melting. The honey
never contacts the hot melter grid, but passes through
the melter along the bottom of the tank. As a general
rule, the honey flowing out of the melter should not
exceed 125° F and may be as low as 95° F. A greater
depth (floor) of unmelted cappings is obtained by push-
ing down the honey outlet pipe. This lowers the honey
level in the tank leaving more room on top of the honey
for unmelted cappings. With these new waterjacketed
models, honey temperature can be precisely controlled
by regulating water temperature. To flow all the hot
liquid wax out of the tank at the end of the day's work,
raise the honey overflow pipe up about one inch approxi-
mately an hour before uncapping stops, or add honey to
bring up the honey level and flow the wax out of the unit.
Operating Instructions
1. On water jacketed models, always be sure the immer-
sion heater in the water jacket is covered with water.
Check Daily. Set the immersion heater to approxi-
mately 140° F and let the
water begin warming.
2. Optional-To prevent cappings from sliding under the
honey baffle during empty tank start-up, pour enough
clean honey in the tank to obtain approximately a 4''
depth of honey in the bottom of the tank.
3. Adjust the honey outlet to a level that would allow
honey to flow from the unit at a level approximately
1'' below the bottom of the melting grid.
4. Begin uncapping and uncap until the cappings begin
to touch the melting grid.
5. Turn on your melting grid and set thermostat to about
200° F to begin the melting process.
By occasionally noting the "floor" of cappings while
uncapping, the relationship between proper heat set-
tings and good melter operation will be quickly under-
stood. It will also be noted that a rather wide range
exists thus making melting control very easy. Should
uncapping be stopped for an extended period of time,
the melting grid and water immersion heater thermo-
stats may be turned down to prevent the loss of the
"floor" of unmelted cappings. Conversely, if uncapping
is at a very rapid pace, the thermostats may be set at
higher temperatures to increase melting capacity. By
noting approximate honey and wax temperatures and
the "floor" of cappings, ultimate melter operation may
be achieved and then maintained with only minimal
attention. Being observant is the greatest asset to oper-
ating any piece of equipment, especially a melter.
6. Continue to uncap and build a layer of melted wax. This
accumulation (depth) of melted wax will do most of the
melting and honey will not contact the heating coils.
Honey temperature coming out of the melter should
be low enough to not darken the honey. Specific tem-
perature cannot be given as nectar source is a factor in
determining darkening temperature. As a general rule,
honey temperature should not exceed 125° F. The hon-
ey outlet tube usually works best at ¾'' to 1'' below the
bottom of the melter grid elements and can be adjusted
slightly for best operation. As the melter approaches full
operation, honey will flow through the adjustable honey
outlet tube and wax will flow from the wax outlet.
7. The key to successful operation of the Cappings Melter
is tokeep a floor of unmelted cappings under the liquid
wax that is floating about the grid. A layer of slumgum
will develop between liquid wax and the layer of un-
melted cappings with the honey remaining on the
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