Fibergate 5041210 DynaRound RG Hatch Guard Yellow Instrukcja instalacji - Strona 2

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nstallation Instructions

Attach two Item (7) Hatch Guard 3.25" (82 mm) Angle into the long slots in each Hatch Guard 55" (1397 mm) Channel or Hatch

Guard 67" (1702 mm) Channel (depending on Hatch Guard being installed) using 3/8" diameter nuts, bolts, and washer, Items

(9) – (11). The washer is only required on the channel side of the connection. Install item (7) on the flange side of the channels

as shown in the plan view. Build two sub-assemblies. Do not torque the bolts at this time, allowing the Angle Bracket to slide

freely in the slot in the Hatch Channel.

Assemble two Item (15) Posts to each Item (6) Hatch Channel. Attach the Posts in the semi-circular cut-outs in the ends of the

Hatch Channels using one each Item (8) 3/8" x 4" U-Bolts with 3/8" nuts and washers. Install each U-bolt using two flat washers

and the 3/8" nuts supplied with each U-bolt. Torque the bolts to 40 lb-ft (54.1 N-m), then install a second nut on each side of the

U-bolt to act as a lock nut. Then Install Item (15) Post with the plug end up and the open, bottom end flush with the bottom of

Item (6) Hatch Channel. Cap the bottom of each post with one each Item (4) Caplugs Flanged Plug.

Install two Item (1) Open Cross Over to each post as shown in the section on the right side of page 3 of 4 of the drawings. The

upper Open Cross Over should be flush with the top of the post. The lower Open Cross Over should be installed 20-1/16" (510

mm) below the top of the post. Torque the set screws only as needed to hold the Open Cross Overs in place. They may require

adjusting later in the assembly process.

Mark each of the four longest sections of 1.9" (48 mm) Diameter Round Tube (Item (13) for PN 5041210, Item (16) for PN

5041310, and Item (19) for PN 5041410) at 6" (152 mm) from one end.

10. Stand up the two post/channel assemblies oriented as they will be in the final assembly (flanges of the Item (6) or (21) Channel

facing toward each other). Locate them approximately the maximum distance apart as shown in the drawings. Place the four

long sections of 1.9" (48 mm) Diameter Round Tube into the Open Cross Overs and align the rails so that the center of the post

opposite the gate is aligned with the marks made in Step 9. After checking that the post channel assemblies are plumb and

properly aligned, torque the set screws in the Open Cross Overs only as needed to hold the 1.9" (48 mm) Diameter Round Tube

in place.

11. Install the two 1.9" (48 mm) Diameter Round Tube Rails (Item (14) for PN 5041210, Item (14) for PN 5041310, and Item (20) for PN

5041410) on the side of the Hatch Guard opposite the gate using four each of Item (2) Two Way Elbow. Torque the set screws in

the Two-Way Elbows only as needed to hold the 1.9" (48 mm) Diameter Round Tube in place.

12. Assemble Item (17) Post w/Gate Support by adding two each Item (1) Open Cross Over as shown in the section on the left of

page 3 of the drawings and the isometric on page 2. The upper Open Cross Over should be flush with the top of the post. The

lower Open Cross Over should be installed 20-1/16" (510 mm) below the top of the post. Cap the bottom of the post with one

each Item (4) Yellow Flanged Plug.

13. Assemble item (5) Hatch Post w/Gate by adding two each Item (1) Open Cross Over following the same directions as in Step 12.

Cap the bottom of the post with one each Item (4) Yellow Flanged Plug.

14. Following the layout shown in the section on the left side of page 3 of the drawings, connect the assembled Item (5) Hatch Post

w/Gate and Item (17) Post w/Gate Support to the ends of the rails installed in Step (9) using Items (2) Two Way Elbows and the

four short sections of 1.9" (48 mm) Diameter Round Tube (Item (12) for PNs 5041210 and 5041310, Item (18) for PN 5041410).

When viewed from the outside of the Hatch Guard, Item (5) is installed on the left side and Item (17) is installed on the right

side. The Gate Support on Item (17) will point outward from the hatch guard as shown in the isometric view on page 2 of the

drawings. Torque all set screws only as needed to hold the assembly in place. Be sure that the posts are located on the outside

of the roof guard as shown in the plan on page 1 of the drawings. Item (5) should be installed such that the end of the gate is

resting against Item (17) Post w/Gate Support.

15. Using a minimum of two people with one on each long side of the Hatch Guard, lift the assembled Hatch Guard over the hatch

and position the hatch so that it falls between the post/channel assemblies. Orient the Hatch Guard so that the self-closing gate

faces the open side of the hatch.

16. Push the assembled Hatch Guard so that the post/channel assembly that is opposite the self-closing gate bears against the

hatch body. Insure that the Hatch Guard is centered on the hatch body. Slide the two Item (7) 3.25" (82 mm) Angle Brackets

until they just contact the hatch body. Apply blue thread locking compound to the bolt threads and torque the bolts to 40 lb-ft

(54.1 N-m).

17. Loosen the set screws in the Open Cross Overs on the post/channel assembly adjacent to the self-closing gate and slide the

post channel assembly until it bears against the hatch body. Re-torque the set screws in the Open Cross Overs to hold the post/

channel assembly in place. Slide the two Item (7) 3.25" (82 mm) Angle Brackets until they just contact the hatch body. Apply

blue thread locking compound to the bolt threads and torque the bolts to 40 lb-ft (54.1 N-m).

18. Verify that the tops of all rails, including the self-closing gate, are at least 42" (1067 mm) above the roof surface and adjust if

needed. After this is verified, all set screws in the (1) Open Cross Overs and (2) Two Way Elbows should have thread locking

compound applied to them and be torqued to 7.5 lb-ft (10.1 N-m)

19. Check the swing of the self-closing gate to verify that it swings freely without binding. Adjust the tension on the hinges

following the instructions provided by Tru-Close and included with the Hatch Guard. Apply equal tension to each hinge. Dial in

only enough tension so that the gate reliably returns to the closed position when opened. Excessive tension may cause damage

to the hinges or gate. Verify that Item (1) Open Cross Over installed upside down in Step (12) to Item (15) has no more than ½"

(13 mm) clearance to the lower surface of the top rail of the self-closing gate.

20. The installed system should be inspected annually by a qualified inspector. The inspection should include checking the set

screws for correct torque, checking for corrosion of the metallic fittings, inspecting the 1.9" (48 mm) diameter FRP tubes for

signs of damage, and checking the self-closing gate for correct operation. Any corrective actions required by this inspector

must be implemented immediately or the Hatch Guard should be clearly tagged as unsafe for use. Written logs should be kept

of every inspection and any corrective actions documented.