Ashcroft ZL91 Arkusz instalacji i konserwacji

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ZL91 FLUOROPOLYMER PRESSURE
TRANSDUCER INSTALLATION AND
MAINTENANCE SHEET
WARNING! READ
m
BEFORE INSTALLATION
1. GENERAL:
A failure resulting in injury or dam-
age may be caused by excessive
overpressure, excessive vibration
or pressure pulsation, excessive
instrument temperature, corrosion
of the pressure containing parts, or
other misuse. Consult Ashcroft Inc.,
Stratford, Connecticut, USA before
installing if there are any questions
or concerns.
2. OVERPRESSURE:
Pressure spikes in excess of the rated
overpressure capability of the trans-
ducer may cause irreversible elec-
trical and/or mechanical damage to
the pressure measuring and contain-
ing elements.
Fluid hammer and surges can de-
stroy any pressure transducer and
must always be avoided. A pressure
snubber should be installed to elimi-
nate the damaging hammer effects.
Fluid hammer occurs when a liquid
flow is suddenly stopped, as with quick
closing solenoid valves. Surges occur
when flow suddenly begins, as when
a pump is turned on at full power or a
valve is quickly opened.
Liquid surges are particularly damag-
ing to pressure transducers if the pipe
is originally empty. To avoid damaging
surges, fluid lines should remain full (if
possible), pumps should be brought
up to power slowly, and valves
opened slowly. To avoid damage from
both fluid hammer and surges, a surge
chamber should be installed.
Symptoms of fluid hammer and surge's
damaging effects:
• Pressure transducer exhibits an out-
put at zero pressure (large zero offset).
• Pressure transducer output remains
constant regardless of pressure
• In severe cases, there will be no output.
© 2021 Ashcroft Inc., 250 E. Main St., Stratford, CT 06614-5145, Tel: 203-378-8281, Fax: 203-385-0408, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M011-10296_RevA_08-12-21
FREEZING:
Prohibit freezing of media in pressure
port. Unit should be drained (mount
in vertical position with electrical ter-
mination upward) to prevent possible
overpressure damage from frozen media.
3. STATIC ELECTRICAL CHARGES:
Any electrical device may be sus-
ceptible to damage when exposed
to static electrical charges. To avoid
damage to the transducer observe the
following:
m
• Ground the body of the transducer
BEFORE making any electrical
connections.
• When disconnecting, remove the
ground LAST!
Note: The shield and drain wire in the
cable (if supplied) is not connected to
the transducer body, and is not a suit-
able ground.
Introduction
The ZL91 is a fluoropolymer pressure
transducer designed for ultrapure and
de-ionized water applications. It is con-
structed with PFA/PTFE wetted parts
that prevent metal ion elution and main-
tain the purity of your process fluid.
Mounting
When installing the ZL91, follow the
manufacturers recommended installa-
tion instruction for the specific compres-
sion fitting ordered.
When using the ZL91 with viscous
fluids, Ashcroft recommends that flow
through style transducers should be
mounted in the horizontal position to
reduce output errors.
HORIZONTAL
Although the unit can withstand normal
vibration without damage or significant
output effects, it is always good practice
to mount the transducer where there is
minimum vibration.
Noise
For minimum noise susceptibility, avoid
running the transducer's cable in a con-
duit that contains high current AC power
cables. Where possible avoid running
the cable near inductive equipment.
Shield Wiring - (Cable Termination Only)
Connect the braided shield to the guard
terminal on the reading instrument
(meter, etc.) if available or to ground or
to the power supply negative terminal.
Calibration - Zero Output Adjustment
ZL91 offers a zero point adjustment
potentiometer. To access the zero poten-
tiometer remove the black cap from the
top of the ZL91. Turn the potentiometer
using a standard screwdriver.
Instructions for calibration:
1. Power Unit
2. With no pressure applied to the sen-
sor, verify output.
3. If output has shifted from its ideal
value, (4mA for current output and
1.0 V for voltage output) turn poten-
tiometer until the output has reached
its ideal value.
Storage
The ZL91 should be stored in a dry,
cool and dust free environment.
Maintenance
In general, a periodic inspection of the
ZL91 should be performed at least twice
a year or as needed. This inspection
should include
A. Visual inspection
B. Check of the pressure inlets for cor-
rosion, clogging or leaking
VERTICAL
C. Verify the output using calibrated
gauges
The ZL91 is not field repairable and should
be returned to Ashcroft for evaluation.
Wiring Diagrams
H
2 Wire System (Current Output)
+ Red
ZL91
– White
3 Wire System (Voltage Output)
Power source (+) Red
Common Black
ZL91
Output (+) White
Potentiometer for Zero
point adjustment
+
24 Vdc ±10%
Receiver
+
(dc Ammeter)
Power Source
12 to 24 Vdc
Receiver
+
(dc Voltmeter)