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ERIODIC MAINTENANCE

Daily

2.1

Check items shown each day. Report problems to your

supervisor. Refer to Troubleshooting and Service sections

for troubleshooting, maintenance and repair procedures.

NOTE: Carriage should be maintained per OEM service

specifications.

IMPORTANT: Visually check wear on lower hook and

capscrew conditions.

WARNING: If the fork locking pin is not

fully engaged, the fork could become

disengaged from the carriage.

• Check for loose or missing bolts, worn or damaged

hoses, hydraulic leaks and damaged or missing fork

stops.

• Check decals and nameplate for legibility.

1000-Hour

2.2

Every time the lift truck is serviced or every 1000 hours

of truck operation, whichever comes first, complete the

following maintenance procedures:

• Tighten backrest capscrews (Cascade) to 145 ft.-lbs.

(195 Nm). For truck manufacturer's backrest, refer to

truck service manual.

• Inspect lower hooks for wear and proper clearance.

Adjust if necessary, refer to profile lower hook illustration

in Section 4.1. Tighten lower hook capscrews to

120 ft.-lbs (165 Nm).

• Lubricate Sideshifter upper and lower bearings with

general-purpose chassis grease.

• Inspect upper and lower bearings for wear. If any

bearing is worn to less than 3/32 in. (2.5 mm) thickness,

replace the entire bearing set. Refer to Section 4.2-2 for

replacement procedure.

2000-Hour

2.3

After 2000 hours of truck operation, in addition to the

1000-hour maintenance, forks in use shall be inspected

at intervals of not more than 12 months (for single shift

operations) or whenever any defect or permanent

deformation is detected. Severe applications will require

more frequent inspection.

Fork inspection shall be carried out by trained personnel

to detect any damage that might impair safe use. Any fork

that is defective shall be removed from service. Reference

ANSI B56.1-2005.

Inspect for the following defects:

• Surface cracks

• Straightness of blade and shank

• Fork angle

• Difference in height of fork tips

• Positioning lock

• Wear on fork blade and shank

• Wear on fork hooks

• Legibility of marking

NOTE: Fork Safety Kit 3014162 contains wear calipers,

inspection sheets and safety poster. Also available is fork

hook & carriage wear gauge 209560 (Class II) and 209561

(Class III).

WARNING: After completing any service

procedure, always test the Integral

Sideshifter through five complete cycles.

First test with no load, then test with a

load to make sure the sidehsifter operate

correctly before returning it to the job.

Backrest

Cylinder and

Hoses

Forks

SS0386.eps

Fork

Grease Fitting

Locking

Fork

Stops

Fasteners

Lower

Hooks

6020275-R2