BENDIX QR-N QUICK RELEASE VALVE Manual - Página 2

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BENDIX QR-N QUICK RELEASE VALVE Manual
RELEASE
When air pressure is reduced or removed from the QR-N
valve supply port, the air pressure on the delivery side
of the diaphragm is greater than that on the supply side.
The higher delivery side pressure holds the outer edge of
the diaphragm against the upper body sealing lip while
simultaneously moving the center portion away from the
exhaust port. Air from the delivery ports fl ows out the
exhaust. When air pressure on the delivery side of the
diaphragm equals the pressure on the supply side, the
center portion of the diaphragm moves into contact with
the exhaust port.
PREVENTIVE MAINTENANCE
Important: Review the Bendix Warranty Policy before
performing any intrusive maintenance procedures. A
warranty may be voided if intrusive maintenance is
performed during the warranty period.
No two vehicles operate under identical conditions, as
a result, maintenance intervals may vary. Experience is
a valuable guide in determining the best maintenance
interval for air brake system components. At a minimum,
the QR-N
valve should be inspected every 12 months
or 3600 operating hours, whichever comes fi rst, for
proper operation. Should the QR-N
elements of the operational tests noted in this document,
further investigation and service of the valve may be
required.
GENERAL SAFETY GUIDELINES
WARNING! PLEASE READ AND FOLLOW
THESE INSTRUCTIONS TO AVOID PERSONAL
INJURY OR DEATH:
When working on or around a vehicle, the following
general precautions should be observed at all times.
1. Park the vehicle on a level surface, apply the parking
brakes, and always block the wheels. Always wear
safety glasses.
2. Stop the engine and remove ignition key when
working under or around the vehicle. When working
in the engine compartment, the engine should be
shut off and the ignition key should be removed.
Where circumstances require that the engine be
in operation, EXTREME CAUTION should be used
to prevent personal injury resulting from contact
with moving, rotating, leaking, heated or electrically
charged components.
3. Do not attempt to install, remove, disassemble
or assemble a component until you have read
and thoroughly understand the recommended
procedures. Use only the proper tools and observe
all precautions pertaining to use of those tools.
2
valve not meet the
4. If the work is being performed on the vehicle's
air brake system, or any auxiliary pressurized air
systems, make certain to drain the air pressure from
all reservoirs before beginning ANY work on the
vehicle. If the vehicle is equipped with an AD-IS
air dryer system or a dryer reservoir module, be
sure to drain the purge reservoir.
5. Following the vehicle manufacturer's recommended
procedures, deactivate the electrical system in a
manner that safely removes all electrical power
from the vehicle.
6. Never exceed manufacturer's recommended
pressures.
7. Never connect or disconnect a hose or line
containing pressure; it may whip. Never remove a
component or plug unless you are certain all system
pressure has been depleted.
8. Use only genuine Bendix
components and kits. Replacement hardware,
tubing, hose, fi ttings, etc. must be of equivalent
size, type and strength as original equipment and
be designed specifi cally for such applications and
systems.
9. Components with stripped threads or damaged
parts should be replaced rather than repaired. Do
not attempt repairs requiring machining or welding
unless specifi cally stated and approved by the
vehicle and component manufacturer.
10. Prior to returning the vehicle to service, make
certain all components and systems are restored
to their proper operating condition.
11. For vehicles with Antilock Traction Control (ATC),
the ATC function must be disabled (ATC indicator
lamp should be ON) prior to performing any vehicle
maintenance where one or more wheels on a drive
axle are lifted off the ground and moving.
OPERATING AND LEAKAGE TESTS
1. Apply 100 psi (689 kPa) air pressure to the supply port
of the QR-N
valve and note that the device connected
to the QR-N
valve responds promptly.
2. With 100 psi (689 kPa) air pressure applied to the
QR-N
valve SUPPLY port apply a soap solution to the
exhaust port and around the junction of the upper and
lower body halves.
A. No leakage is permitted between the body halves.
B. Leakage of greater than a 1" (25.4 mm) bubble in 3
seconds at the exhaust port is unacceptable.
3. Release the air pressure at the supply port and note
that the device connected to the QR-N
promptly and returns to a zero air pressure condition.
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replacement parts,
valve responds