Dodge ISAF Руководство по эксплуатации - Страница 2

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Dodge ISAF Руководство по эксплуатации
7.
Slide lock plate over shaft and align tang of lock plate with slot
in adapter sleeve.
8.
Tighten, do not loosen, locknut until lock plate slots overlap
the two threaded holes on the locknut face.
9.
Insert and tighten button head screws to locknut face.
10. Bolt down pillow block or flange unit to the structure.
Install the Expansion Unit
1.
Remove lock plate located on the face of the locknut.
2.
Turn locknut counterclockwise until bearing will freely slide
onto the shaft.
a.
If Locknut Facing Outboard: Align housing mounting
holes with substructure mounting holes and snug bolts.
Push insert as far as possible in the direction of the fixed
bearing.
b.
If Locknut Facing Non-Expansion Bearing: Align
housing mounting holes with substructure mounting
holes and snug bolts. Position expansion bearing insert
in center of housing (Note: This is necessary due to the
fact that in the process of mounting, the bearing is being
drawn toward the locknut.).
NOTE: All weight must be removed from the bearing
when obtaining zero reference point.
3.
Follow steps 4 through 10 found under "Install the Non-
Expansion Unit First" section.
DISMOUNTING
1.
Remove weight from bearing via slings or jacks.
2.
Remove mounting bolts from bearing.
3.
Remove button head screws and lock plate from locknut.
4.
(Figure 3) Rotate locknut counterclockwise until bearing
freely slides from the shaft.
Successful operation is dependent upon adequate lubrication.
Precaution should be taken during handling and recycling of
grease, oil, or water glycol mixtures.
Shaft Size
(inches)
250
1-1/8 to 2
2-3/16 to 2-1/4
3.5
2-3/8 to 3
3-3/16 to 3-1/2
2.5
3-11/16 to 4-1/2
4-15/16 to 5-1/2
1.5
5-15/16 to 6
6-7/16 to 7
Dodge Industrial, Inc.
1061 Holland Road
Simpsonville, SC 29681
+1 864 297 4800
© DODGE INDUSTRIAL, INC.
AN RBC BEARINGS COMPANY
Table 3–Re-Lubrication Intervals (Months) Based on 12 hours per day, 150° F M
500
750
4
3
2
2.5
1.5
3
2
1.5
1.5
1
2
1.5
1
1
0.5
1
0.5
0.5
1
0.5
0.25
FIELD CONVERSION OF A NON-EXPANSION
BEARING INTO AN EXPANSION BEARING
Imperial IP
1.
Move snap ring opposite collar side to the outmost snap ring
groove.
2.
Remove non-expansion nameplate and re-label as an
expansion bearing.
ISAF
1.
Remove bearing cap.
2.
Remove stabilizing ring.
3.
Reassemble cap on base and torque cap bolts to values in
Table 2.
Table 2–Cap Bolt Torque for ISAF Grade 5 Bolts
ISAF
Shaft Size (inches)
1-7/16 - 1-11/16
1-15/16 - 2-3/16
2-7/16 - 2-1/2
2-11/16 - 3
3-3/16 - 3-1/2
3-11/16 - 4
4-7/16 - 4-1/2
4-15/16 - 7
GREASE LUBRICATION
Dodge IP and ISAF bearings are pre-packed with NLGI #2
Lithium Complex grease. For relubrication, select a grease that
is compatible with a #2 Lithium Complex grease. Relubricate in
accordance with Table 3.
STORAGE OR SPECIAL SHUTDOWN
If exposed to wet or dusty conditions or to corrosive vapors, extra
protection is necessary. Add grease until it shows at the seals;
rotate the bearing to distribute grease; cover the bearing. After
storage or idle period, add a little fresh grease before running.
RPM
1000
1250
1500
2
1
1
0.5
1
0.5
0.25
0.5
0.25
0.25
0.5
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
2 Bolt Base
Torque
Bolt Size
Bolt Size
Ft-Lbs.
3/8 - 16
24 - 30
7/16 - 14
40 - 50
1/2 - 13
60 - 75
5/8 - 11
120 - 150
3/4 - 10
208 - 260
2000
2500
0.5
0.25
0.25
0.5
0.25
0.25
0.25
0.25
0.25
0.25
0.25
-
-
-
-
*3009-0322*
All Rights Reserved. Printed in USA.
4 Bolt Base
Torque
Ft-Lbs.
1/2 - 13
60 - 75
5/8 - 11
120 - 150
3/4 - 10
208 - 260
3/4 - 10
208 - 260
7/8 - 9
344 - 430
1 - 8
512 - 640
>3000
0.25
0.25
0.25
-
-
-
-
-
-
-
-
-
MN3009 03/22