Dodge SLEEVOIL 3-7/16 Руководство по эксплуатации - Страница 2

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NOTE: Do not tighten plunger screw on accompanying

base loaded bearing until cap loaded bearing has been

installed and hold-down removed.

Base Loaded Bearings: Tighten plunger screw to

recommended torque given in Table 2 and tighten locknut.

IMPORTANT: Check and re-torque plunger screw to the

specified torque after 24 hours of initial start-up and

then check and re-torque periodically as required.

13. Install Grommet and grommet washer. Snug up grommet

nut, not tight. If unit is to be cooled, connect flexible hose

to water pipe in pillow block and to supply and drain lines.

Use care to prevent kinks or sharp bends in flexible hose.

A valve should be placed ahead of inlet and a sight drain

should be used at outlet, if possible. Adjust coolant flow to

suit conditions. Under average conditions very little coolant

is required.

CAUTION: The water pressure should never exceed 120

p.s.i.

14. The oil level gauge may be located any distance from the

pillow block by the use of a coupling and pipe of the desired

length. The extended pipe must be supported so that it

remains straight and perfectly level. Use a spirit level–do

not guess. Use pipe sealer on all connections.

15. Remove all pipe plugs and flush liner bore and housing

thoroughly with solvent or cleaner. Reinstall pipe plugs using

pipe sealer. Tighten securely.

16. Each housing base has predrilled holes for doweling bearing

to base plate.

LUBRICATION and OPERATION

Since the satisfactory operation of the pillow block depends

almost entirely on the oil film being maintained between the shaft

and liner bearing surface, it is recommended that a high grade

straight mineral oil with rust and oxidation (R & O) inhibitors and

anti-foam agents be used. Check equipment specifications

for specific recommendations of oil viscosity by equipment

manufacturer. Oil viscosity is determined by the equipment

manufacturer and normally specified on the construction

drawing.

SLEEVOIL

Oil

Size

Cap.

Wrench Size

Standard

Fl.-Oz.

(Soc Hex)

2-15/16

5/8

3-7/16

5/8

Fill the pillow block with oil to the top of the center circle in the

oil gauge. After placing into operation, remove inspection covers

and check to make sure oil rings are bringing up oil. Operation

should be checked frequently during the first few days. After

some running of base loaded bearings only, loosen plunger

screw 1/4 turn, then retighten as specified. This will allow the

liner to align with the shaft. For cap loaded bearings, follow

installation procedure. If noise develops, check alignment of

housing, plunger screw and all operating parts. Check all points

and make sure all screws and nuts are tightened after several

days operation. Maintain oil level above bottom of center

circle at all times while unit is in operation.

Table 2

Plunger Screw

Housing Cap Bolts

Torque

Thread

(In.-Lb.)

Size

450

5/8-11

500

3/4-10

Oil Maintenance Schedule

Drain, flush, and refill with oil after 2 to 3 weeks of initial break-

in operation. Since the satisfactory operation of the bearing

depends entirely on an oil film being maintained between the

shaft and the bearing liner surface, it is recommended that an oil

analysis be performed at these regular intervals.

•

Every 3 months for 24 hour/day service

•

Every 6 months for 8 hour/day service

Acceptability of oil should be referred to the lubricant manufacturer.

If oil quality is acceptable then repeat this procedure in three

month intervals. Visually check oil for contamination between oil

analysis checks. Oil service life depends upon several factors

such as ambient conditions, operating temperature and frequency

of bearing starts and stops. It is recommended that the oil be

changed at least once per year for unfiltered static applications.

Removing contaminants through the use of either the OLF-2 (Oil

Level and Filtration) unit, Cool Lube 2, or a circulating oil system

can extend oil service life. Consult equipment manufacturer for

more information.

NOTE: The MINIMUM oil temperature at start-up is 70ºF.

Oil film temperature in liner during operation should not exceed

180ºF. If in doubt, consult equipment manufacturer.

Any question on installation, maintenance, or arrangement

of coolant connection inlets and outlets should be referred

to the original equipment manufacturer.

Pillow Block Material Details

Housing:

Babbitt:

Oil Rings:

Aluminum Seal:

O-ring:

Aux. Seal:

Grommet:

Grommet Plate:

Pipe Nipple:

Oil Gauge:

Hardware:

Torque

Plunger Screw:

(in-Lb.)

Gasket Eliminator:

1080

This Sleevoil pillow block could contain lead in the bearing

1920

Babbitt material, please exercise proper precautions in the use,

installation, dismantling and recycling of this unit.

Other Notes:

CAUTION: This product is not to be used for person moving

applications.

NOTE: Care has been taken to keep instruction manuals

accurate and timely. The most recent version of the

instruction manual can be found on our website:

www.dodgeindustrial.com

Weights:

R-series shaft

size

2-15/16

3-7/16

Class 30 Gray Cast Iron

Liner:

Class 30 Gray Cast Iron

Lead or Tin Based Babbitt

Bronze

Sand Cast Aluminum

Elastomer Compound

HNBR with Stainless Steel Retainer

Synthetic Rubber

Carbon Steel

Stainless Steel, Polypropylene

Carbon Steel

LOCTITE 515 Sealant

Table 3 - Weight of SS PL-WC Pillow Blocks

Approximate Weights (lbs.)

Non-Expansion

Expansion Pillow

Pillow Block

Block

144

138

Liner Assembly