AirStage ASHA030GTAH Kurulum Kılavuzu - Sayfa 6

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4.2. Pipe requirement

Refer to the installation manual for the outdoor unit for description of allowable pipe

length and height difference.

Use pipe with water-resistant heat insulation.

Install heat insulation around both the gas and liquid pipes. Failure to do so may cause

water leaks.

Use heat insulation with heat resistance above 120 °C. (Reverse cycle model only)

In addition, if the humidity level at the installation location of the refrigerant piping is

expected to exceed 70 %, install heat insulation around the refrigerant piping.

If the expected humidity level is 70 to 80 %, use heat insulation that is 15 mm or thicker

and if the expected humidity exceeds 80 %, use heat insulation that is 20 mm or thicker.

If heat insulation is used that is not as thick as specified, condensation may form on the

surface of the insulation.

In addition, use heat insulation with heat conductivity of 0.045 W/(m·K) or less

(at 20 °C).

4.3. Flare connection (pipe connection)

Tighten the flare nuts with a torque wrench using the specified tightening method. Oth-

erwise, the flare nuts could break after a prolonged period, causing refrigerant to leak

and generate hazardous gas if the refrigerant comes into contact with a flame.

4.3.1 Flaring

Use special flare tool exclusive for R410A.

(1) Cut the connection pipe to the necessary length with a pipe cutter.

(2) Hold the pipe downward so that cuttings will not enter the pipe and remove any burrs.

(3) Insert the flare nut (always use the flare nut attached to the indoor and outdoor units

(or RB unit) respectively) onto the pipe and perform the flare processing with a flare

tool. Use the special R410A flare tool. Leakage of refrigerant may result if other flare

nuts are used.

(4) Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from

entering the pipes.

Check if [L] is flared uniformly

and is not cracked or scratched.

Pipe outside diameter

Flare tool for R410A,

[mm (in)]

6.35 (1/4)

9.52 (3/8)

12.70 (1/2)

15.88 (5/8)

19.05 (3/4)

When using conventional (R22) flare tools to flare R410A pipes, the dimension A should

be approximately 0.5 mm more than indicated in the table (for flaring with R410A flare

tools) to achieve the specified flaring. Use a thickness gauge to measure the dimension A.

It is recommended that a R410A flaring tool is used.

Width across flats Pipe outside diameter [mm (in)] Width across flats of Flare nut [mm]

6.35 (1/4)

9.52 (3/8)

12.70 (1/2)

15.88 (5/8)

19.05 (3/4)

4.3.2 Bending pipes

• The pipes are shaped by your hands or pipe bender. Be careful not to collapse them.

• Do not bend the pipes in an angle more than 90°.

• When pipes are repeatedly bend or stretched, the material will harden, making it difficult

to bend or stretch them any more. Do not bend or stretch the pipes more than 3 times.

To prevent breaking of the pipe, avoid sharp bends.

If the pipe is bent repeatedly at the same place, it will break.

En-5

CAUTION

WARNING

Die

Pipe

Dimension A [mm]

Dimension B

clutch type

0 to 0.5

CAUTION

4.3.3 Pipe connection

When the flare nut is tightened properly by your hand, hold the body side coupling with a

separate spanner, then tighten with a torque wrench.

Be sure to install the pipe against the port on the indoor unit and the outdoor unit cor-

rectly. If the centering is improper, the flare nut cannot tightened smoothly. If the flare

nut is forced to turn, the threads will be damaged.

Do not remove the flare nut from the indoor unit pipe until immediately before connect-

ing the connection pipe.

Do not use mineral oil on flared part. Prevent mineral oil from getting into the system as

this would reduce the lifetime of the units.

Hold the torque wrench at its grip, keeping it at a right angle with the pipe, in order to

tighten the flare nut correctly.

Flare nut

[mm (in)]

6.35 (1/4) dia.

9.52 (3/8) dia.

12.70 (1/2) dia.

15.88 (5/8) dia.

19.05 (3/4) dia.

5. ELECTRICAL WIRING

Electrical work must be performed in accordance with this Manual by a person certified

under the national or regional regulations. Be sure to use a dedicated circuit for the unit.

An insufficient power supply circuit or improperly performed electrical work can cause

serious accidents such as electric shock or fire.

Before starting work, check that power is not being supplied to the all units.

Use the included connection cables and power cables or ones specified by the

manufacturer. Improper connections, insufficient insulation, or exceeding the allowable

current can cause electric shock or fire.

For wiring, use the prescribed type of cables, connect them securely, making sure that

there are no external forces of the cables applied to the terminal connections. Improp-

erly connected or secured cables can cause serious accidents such as overheating the

terminals, electric shock, or fire.

Do not modify the power cables, use extension cables, or use any branches in the wir-

ing. Improper connections, insufficient insulation, or exceeding the allowable current can

cause electric shock or fire.

[mm]

-0.4

Match the terminal board numbers and connection cable colors with those of the out-

door unit (or RB unit). Erroneous wiring may cause burning of the electric parts.

9.1

Securely connect the connection cables to the terminal board. In addition, secure the

13.2

cables with wiring holders. Improper connections, either in the wiring or at the ends of

16.6

the wiring, can cause a malfunction, electric shock, or fire.

19.7

Always fasten the outside covering of the connection cable with the cable clamp. (If the

24.0

insulator is chafed, electric discharge may occur.)

Securely install the electrical box cover on the unit. An improperly installed electrical box

cover can cause serious accidents such as electric shock or fire through exposure to

dust or water.

Install sleeves into any holes made in the walls for wiring. Otherwise, a short circuit

could result.

Install an earth leakage breaker. In addition, install the earth leakage breaker so that the

entire AC main power supply is cut off at the same time. Otherwise, electric shock or fire

could result.

Always connect the earth (ground) cable.

Improper earthing (grounding) work can cause electric shocks.

Install the remote controller cables so as not to be direct touched with your hand.

Perform wiring work in accordance with standards so that the air conditioner can be

operated safely and positively.

Connect the connection cable firmly to the terminal board. Imperfect installation may

cause a fire.

If the supply cable is damaged, it must be replaced by the manufacturer, its service

agent or similarly qualified persons in order to avoid a hazard.

CAUTION

Tightening torque

[N·m (kgf·cm)]

16 to 18 (160 to 180)

32 to 42 (320 to 420)

49 to 61 (490 to 610)

Torque

wrench

63 to 75 (630 to 750)

90 to 110 (900 to 1,100)

Indoor unit pipe

(Body side)

WARNING

Tighten with 2 wrenches.

Holding

wrench

Flare

nut

Connection pipe