Dynabrade 13512 Güvenlik, İşletme ve Bakım - Sayfa 4
Elektrikli Alet Dynabrade 13512 için çevrimiçi göz atın veya pdf Güvenlik, İşletme ve Bakım indirin. Dynabrade 13512 9 sayfaları. 1 hp dynastraight 6" extension, governor controlled, 1,800/3,400/4,500/6,000 rpm with 5/8" or 1" combination arbor/with 1/2" diameter arbor, with 5/8"-11 threaded arbor
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Important: Manufacturer's warranty is void if tool is disassembled before warranty expires.
Please refer to parts breakdown for part identification.
14. Install motor assembly into housing, making sure motor drops all the way into housing. Note: Align both 96445 Coiled Pins to slots in insert and
against 51924 Gasket.
Motor Assembly Complete.
Gear Casing Assembly:
1. Press Front 54520 Bearing onto front end of 53695 Gear Casing.
2. Install gears with needle bearings and assemble onto planetary carrier by pressing retainer shafts into place.
3. Place 96498 Wave Spring at the base of 53695 Gear Casing.
4. Slide planetary carrier assembly into 53695 Gear Casing and through 54520 Bearing.
5. Apply one drop of #243 Loctite
Carrier Wrench ( order separately ).
6. Install Ring Gear over 54520 Front Motor Bearing, keep 2 machined slots facing outward.
7. After threaded surfaces have been properly cleaned and primed apply a small amount of #567 Loctite
thread 53695 Gear Casing over ring gear in place. Important: Align rotor spline to planetary gears to allow carrier to spin freely.
8. When slots from ring gear line up with set screw hole. Apply a small amount of #567 Loctite
ring gear in place.
9. Torque 53695 Gear Casing to 35 N•m (310 lbs.-in.).
10. Place 50902 Coupler over 51969 Coupling Nut.
11. Press one 01007 Bearing on end of 51955 Extension Spindle that is further from the wrench flats, then repeat with second 01007 Bearing on the same
end of the spindle. Important: While pressing 01007 Bearings, make certain to contact inner race of bearing only.
12. Press 54520 Bearing onto end of spindle that is closer to wrench flats. Important: While pressing 54520 bearing, make certain to contact inner
race of bearing only.
13. Secure 51955 Extension Spindle and apply #243 Loctite
17 N•m (150 lbs.-in.).
14. Install 51956 Felt Ring over small boss on the arbor/spindle selected.
15. On double bearing end of 51955 Extension Spindle, apply #243 Loctite
17 N•m (150 lbs.-in.).
16. Install 96524 Retaining Ring into groove inside 51952 Extension Handle.
17. Insert spindle assembly, with arbor/spindle first, into larger diameter end of 51952 Extension Handle.
18. Insert 51982 Bearing into larger diameter end of extension handle.
19. Pull 50902 Coupler half way off of 51969 Coupling Nut, to insure proper alignment.
20. Apply a small amount of #567 Loctite
21. Align 50902 Coupler onto 51969 Coupling Nut in 51952 Extension Handle.
22. Thread gear casing/housing assembly onto extension handle.
23. Secure front end of housing using 51989 Repair Collar (order separately) or padded vase, align the vise jaws with machined flat on the silver ring.
Torque 51952 Extension Handle onto gear casing to 35 N•m (310 lbs.-in.).
Gear Casing and Extension Assembly Complete.
Housing Assembly:
1. Secure housing using 51989 Repair Collar (see back cover for Optional Accessories) . With extension facing downward.
2. Install 51945 Valve Seat by aligning 3 male prongs with three deep slots on insert. Make certain valve seat is pressed flat against
base of pocket. Note: Add a few drops of Dynabrade Air Lube (P/N 95842) to pocket walls before inserting 51945 Valve Seat.
3. Install 51944 Tip Valve as shown.
4. Slide 51942 Baffle into housing long end in first, and place 51941 Spring into shallow wall end of baffle.
5. Pre-assemble muffler, slide 53683 Spacer over 53681 Inlet Bushing and up against the hex head base. Slide 94924 Wave Spring over 53681 Inlet
Bushing and up against spacer. Pre roll 94528 Felt Silencer and install it in 53686 Muffler Cap. Support felt/muffler cap assembly and slide 53681 Inlet
Bushing thru the inside until the muffler cap assembly seats against the 94924 Wave Spring. Flare the felt and place 51940 Spacer over male thread
and set 96442 O-Ring into groove at the base of thread. Return felt to unflared form. Slide 51943 Spring into bushing and up to the two 51938 Screens.
6. Place 53682 Gasket over felt silencer and against 53686 Muffler Cap.
7. Apply one drop of Loctite
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#243 (or equiv.) to 51937 Inlet Bushing thread.
8. Align small inside diameter of 51943 Spring to cone point on 51944 Tip Valve and thread 51937 Inlet Bushing and sub-assembly into place. Torque
bushing to 35 N•m (310 lb.-in.).
9. Slide 96443 O-Ring onto 51946 Valve Stem and slide sub-assembly until o-ring passes through housing hole. Make certain valve stem assembly slides
freely after the o-ring passes through the hole.
10. Remove housing from 51989 Repair Collar and replace repair collar onto the bench top with the part number identifier against the bench.
Align the throttle lever holes to housing pin hole and rest the housing and throttle lever onto the legs of the repair collar. Press 96444 Coiled Pin into
lever hole and center into housing.
Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.
Important: Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into inlet with throttle lever depressed. Operate tool for 30 seconds
to allow air lube to properly lubricate internal motor components. Motor should now be tested for proper operation at 90 PSIG max. If tool operates at a higher
RPM than marked on the tool or if vibration and sound levels seem abnormal, the tool should be serviced to correct the cause before use.
Assembly Instructions -
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to threads of 51969 Coupling Nut and thread onto planetary carrier. Torque to 17 N•m (150 lb.-in.). Using 53698
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(or equiv.) to external threads then torque 51969 Coupling Nut on single bearing end to
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(or equiv.) to external threads just above machined flats on 53695 Gear Casing.
(Continued)
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to the male thread of the housing and
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to 04014 Set Screw and install to lock
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(or equiv.) to external threads and torque arbor/spindle with 51956 Felt Ring to
Loctite
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is a registered trademark of Loctite Corp.