Dönges CrashStay Посібник користувача - Сторінка 2

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SUPPORT FORCE:

max. 1.000 kg

Permissible tensioning

force of the strap

max. 1.000 kg

ATTENTION:

Use CrashStay for

stabilisation purposes

only!

NEVER use CrashStay to

lift or spread parts

or things!

The complete set consisting of:

• 2 Supports, working length 1.220 – 2.000 mm

• 2 Operating lever

• 1 Transportation bag

Important preliminary remarks

• Please read this manual carefully before using

CrashStay for the first time and follow all instruc-

tions and rules for using CrashStay.

• CrashStay may only be used by qualified personnel

who have been instructed beforehand.

• When disposing of CrashStay, the regional disposal

regulations must be observed and followed.

Safety instructions

• CrashStay may only be used by qualified persons.

Uninvolved persons must keep a sufficient safety

distance.

• During the use of CrashStay, appropriate protec-

tive clothing (work clothes, safety shoes or -boots,

gloves, helmet, face shield) must be worn.

• During the stabilisation process, make sure that

the supports are not moved as this would endanger

the stability. Keep an eye on the surroundings and

watch out for electric lines and other obstacles.

• Ensure that the maintenance instructions are foll-

owed and always store the operating instructions

in the transport bag so that they can be referred to

at any time.

• No modifications of any kind may be made to

CrashStay, as these will invalidate the warranty. In

addition, modifications to the product could result

in damage to property or personal injury.

• Only use original spare parts.

• Make sure that CrashStay is securely stored in

the transport bag before loading the parts into a

vehicle.

• Check that CrashStay is undamaged after each use.

If there is visible damage, CrashStay must not be

used again. Damaged or missing parts or tension

straps must be replaced before the next use.

Maintenance

• Clean CrashStay thoroughly after each use. Remove

dirt and debris from all parts.

• While cleaning, check all parts for wear or damage.

• Regularly check all screw connections and fixings

and ensure that they are tight and secured.

• Lubricate all moving parts regularly.

User Manual CrashStay

Order-no.:.: 201394

Intended purpose

• CrashStay is primarily intended to be used for

stabilising crashed vehicles:

• Vehicles lying on their side

• Vehicles lying on the roof

per support

• Vehicles standing/lying on other vehicles

• For a short time, CrashStay can also be used as a

support for other objects such as walls or beams.

• CrashStay can be easily and quickly assembled and

disassembled by a trained person.

• Under no circumstances should CrashStay be used

for long-term support in continuous use.

• Optimum set-up angle: 25° to 35°.

• If the angle is greater than 35°, the support plate

must be additionally secured against slipping.

• Use CrashStay for stabilisation purposes only!

• NEVER use CrashStay to lift or spread parts or

things!

• Operating range: 1.220 – 2.000 mm

• Load capacity:

Releasing the tensioning strap

Pull the release lever in the ratchet handle and at the

same time turn the ratchet handle over.

Overextend the ratchet handle until it engages at an

opening angle of approx. 180°. You can now loosen

the tensioning strap.

Fixing the tensioning strap

Roll up the part of the tensioning strap that is not

needed by help of the hand crank. Now reach into

the ratchet handle and tighten the strap by moving

the ratchet handle back and forth evenly, which will

tighten the strap.

Adjusting and fixing the length of the CrashStay

support

• By means of the operating lever you can make a fine

adjustment of the support length

• To do this, place the control lever on the side of the

fine adjustment shaft (directly next to the locking

lever) and turn in the desired direction to lengthen

or shorten the support

• Then place the operating lever on the locking shaft

(opposite the fine adjustment shaft) and turn until

the locking shaft is tight.

1.000kg per support

• Push the locking lever

towards the support and

keep it pressed in this

position

• The extendable part of

the support is now free

to move

• Pull out the extendable

part of the support until

the support has the

desired length

• Now release the locking

lever

Stabilising a vehicle lying on its side

1. Wedge the vehicle between the upper side and the

ground with support lumber.

2. Position the first CrashStay support on the under-

side of the vehicle at an angle of approx. 25° to 35°.

3. Place your feet on the foot plate and extend the

support at an angle until the head plate finds

support at a suitable point on the top of the

vehicle. If necessary, create a hole in the under

body with a suitable tool so that the head plate

can be securely attached. Also fix the ground plate

of support if necessary.

4. Adjust the length of the support and fine adjust it

using the control lever on the fine adjustment

shaft until the support fits perfectly between

ground and head end.

5. Turn the locking shaft into the „TIGHT" direction

with the operating lever, using sufficient hand force.

6. Loosen the tensioning belt slightly and pull it until

you have enough belt length. Now pull the free-

running hook of the belt towards the vehicle and

hook it in a suitable place.

7. Tighten the belt with the ratchet.

8. You have now formed a stable triangle.

9. Repeat steps 2 - 8 with the second CrashStay

support in a second suitable position.

Check the position of the tensioning pulley in the

ratchet before use. The slot should be parallel to the

support so that the belt can run freely when pulled

out. After use, the belt is released by turning the

ratchet handle over and pulling the release lever at

the same time. Wind the free-running belt back onto

the roller after using the support.

Observe safety instructions during use

• Always secure the head and foot plate of the Crash-

Stay support against slipping.

• During use, always check the structure and stability

by shaking it gently.

• The CrashStay support only secures the vehicle

against tipping over, but not against sliding in

parallel longitudinal direction.

• Observe the system during use and react in case of

possible slipping by re-tensioning or re-securing, if

necessary by re-attaching.

• The tensioning strap must not come into contact

with hot surfaces. If necessary, protect the belt with

suitable covers.

• Secure the site of use to avoid tripping over the

support system.

DÖNGES GmbH & Co. KG

Dönges-Straße 1

D-42929 Wermelskirchen

Fon

+49 2196 9756-112

Mail [email protected]