Dynabrade 53455 Інструкції з експлуатації, технічного обслуговування та безпеки - Сторінка 5
Переглянути онлайн або завантажити pdf Інструкції з експлуатації, технічного обслуговування та безпеки для Дриль. Dynabrade 53455. Dynabrade 53455 6 сторінок. Dynabrade 950 rpm angle-head
Disassembly/Assembly Instructions – 950 RPM Mini Angle-Head Drill
8. Apply a small amount of the Loctite #567 (or equivalent) to the threads of the housing and install the 53152 Gear Case onto the housing.
(Torque to 28 N·m/250 in. lbs.)
9. Lubricate planetary gears through the 01041 Grease Fitting, applying 2-3 plunges of the 95542 Grease with the 95541 Grease Gun initially, and there
after for every 50 hours of use.
Gear Case Assembly Complete.
Double Planetary Housing Assembly:
1. Use the raised center portion of the 96239 Bearing Press Tool and the 96232, #2 Arbor Press to push the front 54520 Bearing onto the threaded end
of the 50786 Planetary Carrier.
2. Secure the planetary carrier in a vise with aluminum or bronze jaws. Apply one drop of Loctite #271 (or equivalent) to the threads of the 53450 Spline
Drive. Install the spline drive onto planetary carrier. (Torque to 17 N·m/150 in. lbs.)
3. Apply a small amount of the 95542 Grease to the needle bearings, the planetary gears, and the gear shafts. Install these into the planetary carrier.
4. Slip the 54468 Ring Gear over the planetary assembly positioning it so that the notches in the ring gear will align with the lock screw and grease
fitting openings in the 53454 Double Planetary Housing.
5. Use the raised center portion of the 96239 Bearing Press Tool and the arbor press to push the rear 54520 Bearing onto the 50786 Planetary Carrier until
the outer race of the bearing touches the ring gear. Important: The fit should be snug between the bearings and the ring gear. If it is too tight the carrier
will not turn freely. The carrier must turn freely while still maintaining a snug fit. A loose fit will not achieve proper preload of the bearings.
6. Slip the complete planetary gear assembly into the 53153 Planetary Housing. Apply a small amount of the Loctite #567 (or equivalent) to the 50784 Lock
Screw and install it.
7. Install the 50778 Spacer into the 53152 Gear Case so that the chamfered side is visible.
8. Apply a small amount of the Loctite #567 (or equivalent) to the threads of the 53152 Gear Case and carefully install the double planetary housing
assembly onto the gear case making sure to properly align the 53150 Pinion with the planetary gears. (Torque to 28 N-m/ 250 in.-lbs.)
9. Lubricate planetary gears through the 01041 Grease Fittings, applying 2-3 plunges of the 95542 Grease with the 95541 Grease Gun initially, and there
after for every 50 hours of use.
Double Planetary Housing Assembly Complete.
Angle-Head Assembly:
Important: All parts should be thoroughly cleaned before assembling.
1. Use the raised center portion of the 96418 Bearing Press Tool and the 96232, #2 Arbor Press to push the 54537 Bearing onto the 54529 Spindle.
2. In the same manner use the 96245 Bearing Press Tool to install the 54542 Bearing onto the 54529 Spindle.
3. Apply a small amount of the 95542 Grease to the gear and bearings. Install the 54529 Spindle and bearings into the 54547 Angle-Head Housing.
4. Place the angle-head housing in a vise with aluminum or bronze jaws so that the 54529 Spindle is pointing up.
5. Apply a very small amount of the Loctite #567 to the threads of the 54550 Bearing Cap. Use the 96165 Lock Ring Tool to install the bearing cap by
turning it counterclockwise. (Left Hand Threads) (Torque to 1.2 N·m/10 in. lbs.) Check spindle for smooth rotation.
6. Use the raised center portion of the 96245 Bearing Press Tool and the 96232, #2 Arbor Press to push the 54542 Bearing onto the 54541 Spindle.
7. Apply a small amount of the 95542 Grease to the 54542 Bearing.
8. Install the 54546 Bevel Gear and the 95398 Bearing onto the spindle.
9. Install this assembly into the angle-head housing and apply some pressure with your finger against the 95398 Bearing. Check the backlash (the amount
of clearance between the bevel gears). There should be minimal backlash between the gears, while still maintaining a smooth feel in the rotation of the
spindles. If the fit between the gears is too tight install one or two of the 54551 Shim(s) between the 95398 Bearing and the bearing seat in the housing.
Apply pressure and check the backlash. Note: Installing or removing the 54536 and 54551 Shim(s) as required, can adjust the backlash.
10. Apply a small amount of the Loctite #567 to the threads of the 54540 Retaining Nut and use a 5/8" hex key to install the retaining nut. (Left Hand Threads)
(Torque to 34 N·m/300 in. lbs.)
11. Lubricate the angle gears with one plunge of the 95542 Grease and the 95541 Grease Gun. Apply this lubrication after every 25 hours of use.
Angle-Head Assembly Complete.
Gear Case and Double Planetary Housing Connection to the Motor Assembly:
1. Use the 52296 Repair Collar to secure the 53456 Housing in a vise so that the 54553 Rotor pinion is pointing up.
2. With the 01547 Insulator Collar pulled down onto the 53456 Housing, apply a small amount of the Loctite #567 to the threads of the housing.
3. Carefully align the 53152 Gear Case assembly so that the planet gears mesh properly with the motor pinion. Note: The gear case assembly will thread
onto the 53456 Housing easily when the gears are meshed properly. If the gear case does not thread on easily, stop, remove the gear case assembly
and realign. (Torque to 28 N·m/250 in. lbs.) Pull the insulator collar up onto the gear case.
4. Install the 50778 Spacer so that the flat side of the spacer is toward the gear case assembly.
5. Apply a small amount of the Loctite #567 to the threads of the gear case.
6. Carefully align the 53454 Double Planetary Housing so that the planet gears mesh properly with the gear case pinion. Note: The double planetary
assembly will thread onto the 53152 Gear Case easily when the gears are meshed properly. If the double planetary assembly does not thread on easily,
stop, remove the double planetary assembly and realign. (Torque to 28 N·m/250 in. lbs.)
7. Lubricate the planetary gears through the gear case and double planetary grease fittings with 2-3 plunges of the 95542 Grease and the 95541 Grease
Gun. Apply this lubrication after every 50 hours of use.
Gear Case and Double Planetary Connection to the Motor Assembly Complete.
Angle-Head Connection to the Double Planetary Housing:
1. Thread the 54527 Lock Ring all the way onto the 53454 Double Planetary Housing by turning it counterclockwise.
(Left Hand Threads)
(continued on next page)
5