Disassembly Overview ....................................................................................................
REP 1.0.1 Front Door / Tray 1 Assembly........................................................................
REP 1.0.6 Output Tray (8860MFP) .................................................................................
REP 1.0.7 Left Side Cover (8860MFP) ...........................................................................
REP 1.0.8 Scanner Hinges (8860MFP) ..........................................................................
REP 1.0.9 Control Panel (8860MFP) ..............................................................................
REP 1.0.11 Scanner Assembly (8860MFP) ....................................................................
REP 1.0.13 DADF Front Cover (8860MFP) ....................................................................
REP 1.0.15 Duplex Automatic Document Feeder (8860MFP)........................................
REP 1.0.19 DADF Hinges (8860MFP)............................................................................
REP 1.0.20 Rear Cover (8860MFP) ...............................................................................
REP 1.0.21 Right Side Cover (8860MFP).......................................................................
REP 1.1.5 Control Panel Cover (8860) ...........................................................................
REP 1.1.6 Control Panel (8860)......................................................................................
REP 1.1.7 Exit Cover (8860) ...........................................................................................
REP 1.1.8 Ink Loader (8860) ..........................................................................................
REP 1.1.9 Left Side Cover (8860)...................................................................................
REP 1.1.10 Right Side Cover (8860) ..............................................................................
REP 2.0.1 Ink Loader (8860MFP) ...................................................................................
REP 2.0.2 Printhead .......................................................................................................
REP 2.0.3 Drum Assembly .............................................................................................
REP 2.0.4 Y-Axis Belt .....................................................................................................
REP 2.0.5 Printhead Wiper Blade and Wiper Belt ..........................................................
REP 2.0.7 Purge Pressure Pump ...................................................................................
REP 2.0.8 Left and Right Printhead Restraints...............................................................
REP 2.0.10 Transfix Camshaft........................................................................................
REP 2.0.11 Drum Maintenance Camshaft ......................................................................
REP 2.0.12 Stripper Carriage Assembly .........................................................................
REP 2.0.13 Transfix Roller..............................................................................................
REP 2.0.14 Y-Axis Spring ...............................................................................................
REP 2.0.15 Transfix Load Module ..................................................................................
REP 2.0.16 Drum Maintenance Pivot Plate ....................................................................
REP 2.0.17 Preheater and Deskew Assembly................................................................
REP 2.0.21 X-Axis Bias Spring .......................................................................................
REP 2.0.22 Preheater Lift Solenoid ................................................................................
REP 3.0.1 Inner Simplex Guide ......................................................................................
REP 3.0.2 Lower Duplex Guide ......................................................................................
REP 3.0.3 Take Away Roller...........................................................................................
REP 3.0.4 Duplex Roller .................................................................................................
REP 3.0.5 Upper Duplex Guide and Solenoid ................................................................
REP 3.0.6 Outer Duplex Guide .......................................................................................
REP 3.0.7 Exit Module (8860MFP) .................................................................................
REP 3.0.14 System Stabilizer .........................................................................................
REP 3.0.18 Pick and Retard Rollers ...............................................................................
REP 3.1.13 Exit Module (8860).......................................................................................
REP 4.0.3 Scanner Power Supply Fan (8860MFP) ........................................................
REP 4.0.4 Head Maintenance Clutch .............................................................................
REP 4.0.5 X-Axis Motor ..................................................................................................
Initial Issue
Phaser 8860/8860MFP Service Manual
4 Repairs and Adjustments
4-3
REP 4.0.6 Drum Fan .......................................................................................................
4-5
REP 4.0.7 Process Drive.................................................................................................
4-5
REP 4.0.8 Exit Roller Motor (8860MFP) .........................................................................
4-6
REP 4.0.9 Exit Elevator Motor (8860MFP)......................................................................
4-7
REP 4.0.10 Tray 2 Lift Motor Gear..................................................................................
4-8
REP 4.0.11 Y-Axis Motor Assembly................................................................................
4-8
REP 4.0.12 Tray 1 Pick Solenoid ....................................................................................
4-9
REP 4.0.13 Tray 2 Lift Motor...........................................................................................
4-10
REP 4.0.14 Media Drive Assembly .................................................................................
4-10
REP 4.0.15 Electronics Module Cooling Fan ..................................................................
4-11
REP 4.0.16 Head Tilt Gear..............................................................................................
4-11
REP 4.0.18 Fax Speaker (8860MFP)..............................................................................
4-12
REP 4.0.20 Head Tilt Solenoid........................................................................................
4-12
REP 5.0.1 Exit Module Control Board (8860MFP) ..........................................................
4-13
REP 5.0.2 Scanner Power Supply (8860MFP) ...............................................................
4-13
REP 5.0.4 Wave Amplifier...............................................................................................
4-14
REP 5.0.5 Electronics Module.........................................................................................
4-14
REP 5.0.7 Hard Drive......................................................................................................
4-15
REP 5.0.8 RAM ...............................................................................................................
4-16
REP 5.0.9 NVRAM ..........................................................................................................
4-22
REP 5.0.13 I/O Board......................................................................................................
4-26
REP 5.0.19 Drum Heater Relay Board............................................................................
4-27
REP 5.0.24 Back Frame (8860MFP)...............................................................................
4-28
REP 5.0.26 FDI Board (8860MFP Option) ......................................................................
4-28
REP 6.0.1 Scanner Detect Sensor (8860MFP)...............................................................
4-31
REP 6.0.2 Front Door and Exit Door Interlock Switches .................................................
4-32
REP 6.0.4 Drum Temperature Sensor ............................................................................
4-33
REP 6.0.6 Waste Tray Detect Sensor.............................................................................
4-34
REP 6.0.7 Paper Size Switch..........................................................................................
4-36
REP 6.0.8 No Paper Sensor ...........................................................................................
4-36
REP 6.0.9 Paper Height Sensor......................................................................................
4-39
REP 6.0.11 Output Tray Full Sensor (8860MFP)............................................................
4-40
ADJ 1.15.1 DADF to Scanner Calibration (8860MFP) ....................................................
4-41
ADJ 2.2.1 Printhead Parking ...........................................................................................
4-42
ADJ 2.5.1 Wiper Blade Alignment ...................................................................................
4-42
ADJ 4.7.1 Process Drive Alignment ................................................................................
4-43
ADJ 4.13.1 Head Tilt Gear and Printhead Homing .........................................................
4-43
4-44
4-45
4-46
4-46
4-48
4-48
4-49
4-50
4-50
4-51
09/2007
4
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Repairs and Adjustments