Dobinsons BU19-3542 Manual de instalación - Página 9

Navegue en línea o descargue pdf Manual de instalación para Accesorios para automóviles Dobinsons BU19-3542. Dobinsons BU19-3542 14 páginas. Bullbar ford ranger px mk 2

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31. Determine where the winch control box will

be located and mount the control box. See

instructions in winch user manual for control

box mounting options. If mounting to the top

of the bullbar using the supplied bracket,

check clearance of control box to grill and also

check where the wires will route as if the

wires are passing through the holes in the top

of the bullbar the control box may not be able

to be wired until the bullbar has been fitted as

below.

32. Wire the winch up as per the winch

instruction manual and bolt the winch to the

mounting bracket, ensure the mounting bolts

are not too long and tighten correctly. Route

the wires and connect to battery and also

route the breather hose.

33. Unwind some cable from the winch, and pass

the cable through the fairlead hole in the

bullbar and through the roller fairlead. This

may require removing a circlip from the

fairlead and re installing once the cable is

passed through.

34. Install the roller fairlead into the bulbar.

35. Check the poly bulbar over riders, fog light

and top loop bolts are tight (Do not over

tighten the stainless steel loop mounting

bolts. Do not over tighten the poly bullbar

over riders as they will pull the over riders out

of shape).

36. Wire up the lights. NOTE: When wiring up the

LED indicator and parker lights it may cause

the dash indicator lamp to flash faster than

normal due to a load being applied to the

circuit. In most cases this is no problem

however if the customer requires this to be

rectified, LED load resistors may need to be

fitted to the power wire for each LED light or

consult an auto electrician for other methods.

37. Using a multimeter or test light first locate the

earth wire, parker positive and indicator

positive wires from the wiring on the back of

the original vehicle lights on each side.

38. Unclip the wiring from the indicator/parker

lights. Check that the wiring will be long

enough to reach the new bullbar

indicator/parker lights and extend if required.

Using the diagram at the end of this manual,

Dobinsons Springs and Suspension

join the corresponding wires to original

vehicle wires located in the previous step. The

wires can be joined by either using good

quality snap lock crimp connectors or by

soldering. Ensure the connection is secure and

is sufficiently insulated.

39. If fitting a bullbar with fog lights, the fog lights

can be connected using the original vehicle

fog light wires if fitted. If required, cut the old

fog light wiring plugs off and cut the new fog

light wiring plugs and join. If the vehicle is not

fitted with OEM fog lights the wiring loom

supplied can be used. Follow the wiring

diagram at the end of this manual. NOTE: It is

extremely important that all earth wires are

attached to the body end of the battery earth

cable or to the vehicle chassis NOT the

negative terminal of the battery as this can

affect the vehicle charging system.

40. With help, fit the bulbar into position and

install nuts and bolts supplied.

41. Align the bar, leaving a gap of about 10 -

15mm at the rear wing tips to the body to

allow movement.

42. Once you are happy with the alignment

tighten the nuts and bolts on each side.

43. Once happy with the alignment of the bullbar

drill 2 x 8mm pinning holes on each side of the

bullbar drilling through both the mounting

bracket mounting plate and bullbar mounting

plate. Fix with 8mm bolts and nyloc nuts to

keep the bullbar in its position. This may be

easiest performed by drilling with a small

bodied drill from the inside or a right angle

drill chuck from the outside.

44. Plug the wires into the indicator, parker light

plug and fog lights. Test all lights and adjust

the position of the fog lights if required.

45. Fit the under bar protection kit now with the

bolts supplied. The rear of the centre bash

plate will be bolted to the original bash plate

as well as to the brackets item number 13

installed earlier.