Dobinsons BU19-3542 Kurulum Kılavuzu - Sayfa 9

Otomobil Aksesuarları Dobinsons BU19-3542 için çevrimiçi göz atın veya pdf Kurulum Kılavuzu indirin. Dobinsons BU19-3542 14 sayfaları. Bullbar ford ranger px mk 2

31. Determine where the winch control box will
be located and mount the control box. See
instructions in winch user manual for control
box mounting options. If mounting to the top
of the bullbar using the supplied bracket,
check clearance of control box to grill and also
check where the wires will route as if the
wires are passing through the holes in the top
of the bullbar the control box may not be able
to be wired until the bullbar has been fitted as
below.
32. Wire the winch up as per the winch
instruction manual and bolt the winch to the
mounting bracket, ensure the mounting bolts
are not too long and tighten correctly. Route
the wires and connect to battery and also
route the breather hose.
33. Unwind some cable from the winch, and pass
the cable through the fairlead hole in the
bullbar and through the roller fairlead. This
may require removing a circlip from the
fairlead and re installing once the cable is
passed through.
34. Install the roller fairlead into the bulbar.
35. Check the poly bulbar over riders, fog light
and top loop bolts are tight (Do not over
tighten the stainless steel loop mounting
bolts. Do not over tighten the poly bullbar
over riders as they will pull the over riders out
of shape).
36. Wire up the lights. NOTE: When wiring up the
LED indicator and parker lights it may cause
the dash indicator lamp to flash faster than
normal due to a load being applied to the
circuit. In most cases this is no problem
however if the customer requires this to be
rectified, LED load resistors may need to be
fitted to the power wire for each LED light or
consult an auto electrician for other methods.
37. Using a multimeter or test light first locate the
earth wire, parker positive and indicator
positive wires from the wiring on the back of
the original vehicle lights on each side.
38. Unclip the wiring from the indicator/parker
lights. Check that the wiring will be long
enough to reach the new bullbar
indicator/parker lights and extend if required.
Using the diagram at the end of this manual,
Dobinsons Springs and Suspension
join the corresponding wires to original
vehicle wires located in the previous step. The
wires can be joined by either using good
quality snap lock crimp connectors or by
soldering. Ensure the connection is secure and
is sufficiently insulated.
39. If fitting a bullbar with fog lights, the fog lights
can be connected using the original vehicle
fog light wires if fitted. If required, cut the old
fog light wiring plugs off and cut the new fog
light wiring plugs and join. If the vehicle is not
fitted with OEM fog lights the wiring loom
supplied can be used. Follow the wiring
diagram at the end of this manual. NOTE: It is
extremely important that all earth wires are
attached to the body end of the battery earth
cable or to the vehicle chassis NOT the
negative terminal of the battery as this can
affect the vehicle charging system.
40. With help, fit the bulbar into position and
install nuts and bolts supplied.
41. Align the bar, leaving a gap of about 10 -
15mm at the rear wing tips to the body to
allow movement.
42. Once you are happy with the alignment
tighten the nuts and bolts on each side.
43. Once happy with the alignment of the bullbar
drill 2 x 8mm pinning holes on each side of the
bullbar drilling through both the mounting
bracket mounting plate and bullbar mounting
plate. Fix with 8mm bolts and nyloc nuts to
keep the bullbar in its position. This may be
easiest performed by drilling with a small
bodied drill from the inside or a right angle
drill chuck from the outside.
44. Plug the wires into the indicator, parker light
plug and fog lights. Test all lights and adjust
the position of the fog lights if required.
45. Fit the under bar protection kit now with the
bolts supplied. The rear of the centre bash
plate will be bolted to the original bash plate
as well as to the brackets item number 13
installed earlier.
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