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Assembly Steps

Aft Tube Preparation

1. Cut out the fin wrap and wrap it aroundß one of the

Quick Draw

Tube Marking

Guide

Overlap

2. (Optional but highly recommended) Saturate the

Fin

Fixed Mount Assembly and Installation

3. Carefully remove the parts of the fixed mount from

4. Hold ring C (the aft ring) with the label facing toward

Fin

5. Take the two alignment frames and apply wood glue

Fin

6. Rotate the Ring A assembly so that the pins face

Launch Lug

7. Apply wood glue to the center ring (ring B) and the

Fin

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two 18" BT-80 tubes, taping into place. Mark the lo-

cations of the fins and launch lug. Using an aluminum

angle for alignment, extend the launch lug line the

entire length of the tube and the four fin lines at least

7" from one end of the tube. This will be the aft end of

the rocket.

inside of the aft end of the tube using thin CyA adhe-

sive for a length of approximately 1/4". Hardening the

tube in this way will reduce the potential for damage

to the rocket when swaping removable mounts. Once

the glue has set, lightly sand the inner edge of the

tube to remove any raised lip that may have formed.

the plywood sheet (P/N 12704) using a sharp hobby

knife.

you then – using a needle file – bevel the four edges

to the right of the inner tabs as shown.

generously to all mating surfaces. Insert the the two

alignment frames into ring A (the front ring) from either

side.

you. Ring B is symmetric so, again, direction does not

matter. Apply wood glue to ring B (the center ring) and

install ring B. Clean any glue blobs in the inside or

outside of the assembly with a Q-tip.

alignment pins. Install ring C (which was chamfered

in step 4), taking care that the bevels and label are

facing toward the already assembled parts. Clean

off any glue blobs using a Q-tip as glue in the latch

area will make installation of removable mounts

difficult or impossible. Allow the fixed mount to dry

completely before installation.

Step 1

Step 2

Step 3

Ring C

Step 4

Step 5

Ring A

Step 6

Ring A

Ring B

Step 7

Label "C" faces

Assembled parts

Tab edges

chamfered