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WELD GUN SETUP

LEG

SECTION THRU

FOOTPIECE

TEST WELDING

Before making your first weld, check the ground clamp. It is essential that no power be lost through a poor

connection. The surface under the ground should be free from oil, scale, grease and rust. The test should be on

a piece of scrap material similar to the material to be used during actual production.

No weld visible

NOTE: IF WELD APPEARS COLD, DO NOT PLACE GUN ON WELDED STUD AND TRIGGER AGAIN.

Cutlass Fasteners, Inc.

83 Vermont Ave., Unit 6, Warwick, RI 02888

Tel: (401) 732-6333 Fax: (401) 732-6336

cutlass-studwelding.com

CLASSIC+ CD MANUAL

1/8"

3/16"

WELD

STUD

FOOTPIECE

WORKPIECE

TOO COLD

COLD

Too much spatter around

head of fastener.

DAMAGE TO WELD CHUCK OR CONTROLLER WILL OCCUR.

email:

[email protected]

1. The weld chuck should be adjusted as shown. For longer

studs, as much of the stud should be held as possible. This

may require complete removal of the adjusting screw.

2. Seat weld chuck firmly in the front of weld gun and attach

leg and footpiece assembly. Set leg depth so approximately

3/16" of stud/chuck protrudes beyond the footpiece.

3. Place the weld gun perpendicular to the workpiece as

shown. Apply pressure to the gun so the footpiece lies firmly

on the workpiece.

4. Hold gun steady and pull trigger when stud is in required

position. After weld cycle withdraw gun from stud. Pull gun

straight back so weld chuck is not damaged.

5. Inspect weld and adjust setting as required.

TOO HOT

Weld just visible around

Stud Welding...



GOOD WELD

head of fastener.

Fasteners

Equipment

Service

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