ATS Diesel Performance Aurora Plus - 5000 Installation Manual - Page 10
Browse online or download pdf Installation Manual for Automobile Accessories ATS Diesel Performance Aurora Plus - 5000. ATS Diesel Performance Aurora Plus - 5000 18 pages. Aurora plus - 5000 turbo kit (2003-2007) 5.9l dodge
Print Page16. Make sure the Wastegate control rod is aligned correctly as shown. The
picture below shows the factory turbo ready to be used on the Aurora Plus
system.
Installing the Aurora Plus – 5000 Compound System
1. Remove the plug from the auxiliary oil drain port located on the side of the
engine block just above the oil pan on the passenger side. Use a hammer
and a flat tip punch to turn the plug by tapping it on one side. Do not hit
the plug in the center. Once turned, grab the exposed plug edge with a
set of vise-grip pliers and remove it from the engine block.
2. Once the factory turbo and ATS manifold are installed, there is not
enough room to get the Aurora 5000 installed in the proper location
without removing the battery. To avoid having to remove the battery, set
the Aurora 5000 charger into the passenger side of the engine
compartment. Rest the turbo on the frame in a secure position.
3. Place the ATS 3-piece manifold onto a work bench. Install the factory
turbo on the ATS manifold using the provided turbo flange gasket (Figure
1, #27). The factory turbo does not provide much clearance for the inner-
rear nut. A standard nut (Figure 2, #2) with a serrated washer provides
Aux. Oil Drain Port