Autopilot CoPilot Ozonator 3 Installation & Operation Manual - Page 7

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CoPilot Corona Discharge Ozone Generators

the support bracket.

4. Disconnect the plastic power connector between the power

supply and wire harness.

5. Remove the two screws that secure the power supply to

the metal base.

6. Install the new ozone module by reversing the above steps.

4D. Troubleshooting

Knowledge of electrical applications is required for troubleshooting.

Contact a certiﬁ ed electrician if you are unsure of your ability to

service the equipment. Improper servicing will void generator

warranty.

Symptom: "LED Indicator" not lit when pool system

4D-1

is on.

1. No power to the ozone generator from the power

source:

a. Check circuit breaker at the power distribution box.

b. Check for loose connections or wiring breaks from

the power distribution box to the generator.

c. Fuse in the unit has blown and needs to be replaced.

Fuse is an AGC-1 (1/4" x 1.25"long glass fuse).

2. G.F.C.I. has tripped.

a. Check power cord and reset G.F.C.I.

Symptom: LED Indicator has turned red.

4D-2

a. This means that the power supply of that speciﬁ c

ozone module is no longer drawing power and needs

to be replaced. Refer to section 4C for instructions on

how to replace the corresponding ozone module.

Note: It is normal for the LED indicators to shine

red for several seconds as the system powers up.

As long as they turn back to green several seconds

after startup.

Symptom: Flowmeter not indicating ﬂ ow.

4D-3

1. Injector not supplying adequate suction.

a. Check pump, ﬁ lters, and skimmers to ensure water is

ﬂ owing through injector.

b. Ensure that there is no debris clogged inside the injector. A

Union ﬁ tting is installed to simplify the removal of the injector.

2. Tubing is impaired.

a. Check for kinks or clogs.

b. Check for cracks or cuts.

c. Check connections.

d. Check that the check valve is installed with the arrow

pointing towards the injector.

e. Be sure that the check valve has not become fouled

with debris. Disconnect the ozone tubing from the

injector. With the pump running, test the end of the

injector with your thumb, and feel for suction. If there

is sufﬁ cient suction without the check valve, replace

the check valve with a new one.

Symptom: Flow Control Assembly is Clogged.

4D-4

Clean or replace ﬂ ow control assembly.

Symptom: Ozone tubing becomes yellow/brown and

4D-5

brittle.

a. The high concentration of ozone created by the CoPi-

lot family of corona discharge ozone generators, as