Austral Lock YR4000 Geïllustreerde montage-instructies
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YARRA RIDGE
Illustrated Fitting Instructions
These instructions describe the steps to install a standard Yarra Ridge lock
for general application. For other Yarra Ridge variations and non-standard
applications, additional instructions may be required.
Read through all instruction steps before beginning installation. When
replacing an older lock, modify the existing installation holes in the door stile
and jamb if necessary.
IMPORTANT: If installing an EGRESS Yarra Ridge D-Pull, test the lock
after installation to ensure correct operation.
The interior lever on the EGRESS D-Pull must allow unlocking at all times.
Test by locking the exterior by key, then rotate the interior lever.
The interior lever must be free to retract the beaks.
Step 1
For optimal installation, ensure the door is rolling smoothly and closing
parallel into the jamb by lubricating and adjusting the rollers. Close the
door and lightly mark the door stile at the edge of the overlapping jamb.
Prepare three 9.0mm holes in the door stile as dimensioned below in
Figure A. Ensure the holes are straight and free from burr.
Door Stile
Door Jamb
Mark and measure
from this edge
Mark
9.0 mm
Door Stile
R
Step 2 (optional)
To remove a Cylinder Plug and install a Keyed Cylinder in the Exterior
Assembly, remove the Base Plate Screw and lift off the Base Plate Assembly.
Remove and discard the Cylinder Plug.
Install the Keyed Cylinder into the Exterior Pull by matching the orientation
shown in Figures B and C.
Hold the Base Plate Assembly by the Spindle. Using the Alignment Markings
on the Base Plate as a guide, ensure the Cylinder Gear is orientated as
shown in Figure D.
Place the Base Plate Assembly onto the Exterior Pull. If the Base Plate does
not sit flush with the rear of the Exterior Pull, rotate the Spindle until it drops
into place. Replace the Base Plate Screw.
Spindle
Base Plate
Assembly
OR
Keyed Cylinder
Exterior
Spigot
Interior
Figure B
Exterior Pull Assembly
14.0 mm
Figure C
Installing a
Keyed Cylinder
41.0 mm
Cylinder Gear
41.0 mm
Figure D
Cylinder Gear Orientation
Figure A
Base Plate
Screw
OR
Cylinder Plug
Exterior Pull
Base Plate
Alignment
Markings
PLEASE TURN PAGE FOR INSTALLATION STEPS 5 - 8
Step 3
Use the table below with Figure E to decide the correct length of the
Spindle. Add 8mm to thickness in table if using packers. If necessary,
use pliers or a vice to carefully break off the required number of
pre-notched portions of the Spindle to suit the door thickness.
Door thickness
Spindle preparation
46.4 to 40.2mm
Break off '0' portions
40.1 to 33.9mm
Break off '1' portion
33.8 to 27.6mm
Break off '2' portions
27.5 to 21.3mm
Break off '3' portions
Discard
Notch
Spindle
Figure E
Step 4
Several pairs of Fixing Screws are provided to suit different door
thicknesses. Use the table below to identify which are the correct
length Fixing Screws. Add 8mm to thickness in table if using packers.
Door thickness
Screw selection
46.4 to 40.2mm
1 ¾" Fixing Screw
40.1 to 33.9mm
1 ½" Fixing Screw
33.8 to 27.6mm
1
¼
" Fixing Screw
27.5 to 21.3mm
1" Fixing Screw
Figure F
(PK0233) YR4000 Instructions (Trade A4) R5.cdr