Shimano SG-8C20 Servicehandleiding - Pagina 9

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Shimano SG-8C20 Servicehandleiding
5.
Pass the inner cable through the
SIS-SP40 outer casing through the
end with the plastic cap.
Aluminium cap
Plastic cap
If cutting the outer casing, cut it near the
end with the plastic cap while the cap is
still attached. Then make the cut end
perfectly round and attach the plastic cap.
Plastic cap
Remove the plastic cap.
Make the cut end
perfectly round.
Attach the plastic cap.
■ Cassette joint side
6.
After checking that the end of the
outer casing is sitting securely in
the cable adjustment bolt of the
Revo-shift lever, attach the inner
cable fixing bolt unit to the inner
cable.
Inner cable fixing bolt unit
Note: Do not use this inner cable fixing bolt
unit with the CJ-4S30 cassette joint.
Inner cable fixing
nut
Inner cable fixing
washer
Inner cable fixing
10 mm
bolt
(Black)
Pass the inner cable
through the hole.
101 mm
Pull the inner cable while attaching the inner
cable fixing bolt unit.
Tightening torque:
4 – 6 N·m {40 – 60 kgf·cm}
7.
Bring the cable around to the
cassette joint pulley, hold so that
the inner cable fixing nut is facing
to the outside (toward the fork
end), and then slide the flats part
of the inner cable fixing washer
into the gap in the pulley.
Flats part of inner
cable fixing washer
Gap in pulley
Inner cable
fixing nut
Pulley
CJ-8S20
JAPAN
8.
Turn the cable 60º counterclockwise
and attach it to the hook.
Hook
CJ-8S20
JAPAN
Turn the
cable 60º
9.
Attach the inner cable to the pulley
as shown in the illustration, pass the
inner cable through the slit in the
cassette joint bracket, and then
insert the end of the outer casing
securely into the outer casing holder.
Inner cable
Pulley
Bracket
Bracket
Outer casing holder
Insert into
C
J
8 -
S
0 2
the outer
A J
P
A
N
2
casing
holder
Slit
1
Pass through the slit
If first inserting the outer casing into the
outer casing holder is easier, then first insert
the outer casing into the outer casing hold-
er, and then insert a 2 mm Allen key or a
#14 spoke into the hole in the cassette joint
pulley, and then turn the pulley so that the
inner cable fixing bolt unit fits into the gap
in the pulley.
3
1
Insert the inner
Insert into the
cable fixing bolt
outer casing
unit.
holder.
CJ-8S20
JAPAN
2
Turn the
Hole in pulley
pulley
2 mm Allen key or #14 spoke
Note:
Check that the inner cable is correctly seated
inside the pulley guide.
CJ-8S20
JAPAN
Guide
Guide
OK
Not OK
10.
Secure the cable to the frame with
the outer casing bands.
10 cm
15 cm
10 cm
Outer casing bands
Adjusting the cassette joint
1.
Set the Revo-shift lever to
Check to be sure that the yellow setting
lines on the cassette joint bracket and
pulley are aligned at this time.
Yellow setting lines
➃ ➃
Set to
The yellow setting lines on the cassette joint
are located in two places. Use the one that
is easiest to see.
When bicycle is standing up
Should be straight
Cassette joint
bracket
When bicycle is upside down
Should be straight
Cassette joint
bracket
If the yellow setting lines are not aligned,
turn the cable adjustment bolt of the
Revoshift lever to align the setting lines.
After this, move the Revo-shift lever once
➃ ➃
➀ ➀
more from
to
and then back to
and then recheck to be sure that the yellow
setting lines are aligned.
Cable adjustment bolt
2.
After adjusting the cassette joint, cut
off the excess length of inner cable
and then install the inner end cap.
15 – 20 mm
CJ-8S20
JAPAN
CJ-8S20
JAPAN
➃ ➃
.
Cassette
joint pulley
CJ-8S20
JAPAN
Cassette
joint pulley
➃ ➃
,
Inner end cap
9