Alemite 9911-R1 Instrukcja serwisowa - Strona 11
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High-Pressure Grease Pump
5. Install the Top Cap onto the Cylinder.
• Use care passing the O-Ring.
6. Install Keeper (11) into the groove of the Body.
• Make sure the hole aligns with Carriage Bolt (1c).
7. Install one Carriage Bolt through the Air Motor and
through the Keeper.
8. Install Flange Nut (1d).
• Do not tighten the Flange Nut at this time.
9. Repeat procedural steps 34 - 36 for the additional
Carriage Bolts and Keepers.
CAUTION
Do not overtighten Flange Nuts (1d). Component
damage can occur.
10. Torque each Flange Nut in an alternate pattern from 60
to 70 inch-pounds (6.8 - 7.9 Nm).
11. Install Screw (1b) into the Top Cap.
• Tighten the Screw to 50 inch-pounds (5.6 Nm).
12. "Snap" Cover (1a) onto the Cylinder.
Bench Test and Operation
1. Install the required hardware to the Air Motor
Assembly to accept an air line.
2. Slowly supply air pressure [recommended minimum of
25 psi (1.7 Bars)] to the pump's motor.
• The pump assembly should cycle.
If the pump assembly does not cycle, refer to the
Troubleshooting Chart for details.
With air pressure at zero:
3. Connect a product hose to the pump's material outlet.
• Direct the hose into an appropriate collection
container.
4. Place the pump in grease.
5. Slowly supply air pressure to the pump's motor.
6. Allow the pump to cycle slowly until the grease is free
of air.
If the pump assembly does not prime, refer to the
Troubleshooting Chart for details.
Alemite, LLC
WARNING
Should leakage occur anywhere within the
system, disconnect air to the motor. Personal
injury can occur.
With air pressure at zero:
7. Attach a control valve to the outlet hose of the pump.
• Make sure the nozzle on the control valve is open.
8. Slowly supply air pressure to the pump's motor.
9. Allow the pump to cycle slowly until the grease is
once again free of air.
10. Set the air pressure to the normal operating pressure.
11. Operate the control valve into a container.
12. Shut off the control valve.
• Visually inspect the pump for external leaks.
• The pump should not cycle more than once or twice
in one hour.
If the pump does not stall, refer to the
Troubleshooting Chart for details.
13. Check the motor for air leakage.
If the motor leaks, refer to the Air Motor Service
Guide for details.
Installation
Additional items that should be incorporated into the
air piping systems are listed in Table 4.
Part Number
5604-2
Moisture Separator
7604-B
Regulator and Gauge
Table 4 Air Line Components
11
SER 9930
Description
Revision (8-10)