Dover PSG MOUVEX SUBMERGED AM UNIT ON PLATE Instalação, operação e manutenção - Página 2
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SAFETY, STORAGE, INSTALLATION AND MAINTENANCE INSTRUCTIONS
MODEL : SUBMERGED AM UNIT ON PLATE
Definition of safety symbols
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the manual,
look for one of the following signal words and be alert to the
potential for personal injury, death or major property damage.
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury or property
damage.
Indicates special instructions which are very important and
must be followed.
REMARKS :
Submerged AM pumps MUST be installed in systems designed by
qualified personnel. The installation MUST be in compliance with
local standards, national regulations and rules of safety.
This manual is designed to permit installation and commissioning
of Submerged AM pumps and MUST accompany the pump.
Maintenance of Submerged AM pumps must ONLY be carried
out by qualified technicians. This maintenance must meet local
and national standards as well as all safety regulations. Read this
manual, including all instructions and warnings, in full BEFORE
any use of Submerged AM pumps.
Do not remove the warning and use label stickers that are found
on the Submerged AM pumps.
The numbers after part names correspond to items in the
spare parts lists.
NT 1010-I00 03 18 Submerged AM unit on plate e
TANK TRUCK PUMP
DANGER
WARNING
CAUTION
NOTICE
NOTE :
TABLE OF CONTENTS
1. OVERALL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. OPERATING LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.1 Choice of pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.2 Direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.3 Pipe diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. DIRECT DRIVE BY MOTOR . . . . . . . . . . . . . . . . . . . . . . . .5
shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.2 Electric motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.3 Diesel engines drive . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5. DRIVE BY HYDRAULIC MOTOR . . . . . . . . . . . . . . . . . . . .6
6. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.1 Pumping hot liquids . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.2 Pump full of liquid when stopped . . . . . . . . . . . . . . . . .7
6.3 Starting-up the pump . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.4 Running without liquid in the pump . . . . . . . . . . . . . . . .7
line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.6 Shutting down the pump . . . . . . . . . . . . . . . . . . . . . . . .7
6.7 Protection from frost . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.8 Restarting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.9 Operation limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.10 3-way valve operation . . . . . . . . . . . . . . . . . . . . . . . . .8
6.11 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.12 Tank emptying with pump . . . . . . . . . . . . . . . . . . . . . .8
6.13 Change of product . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.14 Pump emptying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.15 Pump filling (solvent) . . . . . . . . . . . . . . . . . . . . . . . . .9
6.16 Pump rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.17 Pump emptying (solvent evacuation) . . . . . . . . . . . . .9
6.19 Rotation speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.20 Valves lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7. NECESSARY TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
8. DISMANTLING AND REASSEMBLY . . . . . . . . . . . . . . . .10
8.1 Cover dismountling . . . . . . . . . . . . . . . . . . . . . . . . . . .11
8.2 Piston dismountling . . . . . . . . . . . . . . . . . . . . . . . . . . .11
8.3 Shaft an packing dismountling . . . . . . . . . . . . . . . . . .11
8.4 Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
9. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
9.1 Bearing lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . .12
9.2 3-way valve lubrication . . . . . . . . . . . . . . . . . . . . . . . .12
10. STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
10.1 Short duration (≤ 1 month) . . . . . . . . . . . . . . . . . . . .12
10.2 Long duration (> 1 month) . . . . . . . . . . . . . . . . . . . .12
11. SCRAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
12. CERTIFICATE OF CONFORMITY . . . . . . . . . . . . . . . . .13
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